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Biomass gasification for energy purposes has several advantages, such as the mitigation of global warming and national energy independency. In the present work, the data from an innovative and intensified steam/oxygen biomass gasification process, integrating a gas filtration step directly inside the reactor, are presented. The produced gas at the outlet of the 1 MWth gasification pilot plant was analysed in terms of its main gaseous products (hydrogen, carbon monoxide, carbon dioxide, and methane) and contaminants. Experimental test sets were carried out at 0.25–0.28 Equivalence Ratio (ER), 0.4–0.5 Steam/Biomass (S/B), and 780–850 °C gasification temperature. Almond shells were selected as biomass feedstock and supplied to the reactor at approximately 120 and 150 kgdry/h. Based on the collected data, the in-vessel filtration system showed a dust removal efficiency higher than 99%-wt. A gas yield of 1.2 Nm3dry/kgdaf and a producer gas with a dry composition of 27–33%v H2, 23–29%v CO, 31–36%v CO2, 9–11%v CH4, and light hydrocarbons lower than 1%v were also observed. Correspondingly, a Low Heating Value (LHV) of 10.3–10.9 MJ/Nm3dry and a cold gas efficiency (CGE) up to 75% were estimated. Overall, the collected data allowed for the assessment of the preliminary performances of the intensified gasification process and provided the data to validate a simulative model developed through Aspen Plus software.

An innovative 1000 kWth pilot plant based on a bubbling fluidized bed gasifier with internal recirculation was operated in experimental campaigns of biomass gasification. The evaluations were focused on the gasifier performances and quality of the product gas. To this aim, tests were carried out at atmospheric pressure using almond shells as a feedstock and three defined gasification mediums (i.e. steam/O2 mixture, 35wt.% and 50wt.% O2 enriched air); process temperature was in the range 820-880 °C. The result assessment allowed to evaluate the system flexibility to the gasifying agent and acquire data on the gas producible with this specific configuration. Based on the dry compositions, LHVs in the range 5.9-6.7 MJ/Nm3 dry, 6.3-8.4 MJ/Nm3 dry and 10.9-11.7 MJ/Nm3 dry were respectively calculated for the three product gases. Correspondingly, an increase in the cold gas efficiency from 0.5 up to 0.7 was also estimated. Concerning the contaminant loads, in the case of the tests related to steam/O2 biomass gasification, particle and tar contents were found in the range 6-10 g/Nm3 dry and 12-18 g/Nm3 dry, respectively, while H2S, HCl and NH3 were at concentrations below 100 ppms (v). © 2015 Elsevier B.V. All rights reserved.

The gas-particles flow in an interconnected bubbling fluidized cold model is simulated using a commercial CFD package by Ansys. Conservation equations of mass and momentum are solved using the Eulerian granular multiphase model. Bubbles formation and their paths are analyzed to investigate the behaviour of the bed at different gas velocities. Experimental tests, carried out by the cold model, are compared with simulation runs to study the fluidization quality and to estimate the circulation of solid particles in the bed.

It is under development a biomass gasification plant based on a 1 MW th bubbling fluidized bed (BFB) reactor with internal recirculation. Compared to conventional BFB design, the mechanism of internal circulation of solids can give beneficial effect to the process in terms of biomass conversion efficiency into gaseous product and gas quality. A model describing the process of biomass gasification in the two reaction chambers was developed. Expected results were preliminarily validated by experimental results obtained at a bench scale facility working on the same gasification concept. © 2013 The Authors.