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Durability and long-term performance of concrete exposed to deleterious ions and environmental conditions are major concerns. The rapid chloride permeability (RCP) test is commonly used in specifications in the United States to evaluate the permeability of concrete. To evaluate the critical factors that control the service life of structures, the investigation of various concrete mixtures is required. In this paper, the performance of 54 concrete mixtures containing three types of water-reducing admixtures, two types of aggregates, and two levels of cement contents are evaluated in the RCP and freezing-and-thawing tests and the air void structure of selected mixtures are analyzed. It was found that the use of supplementary cementitious materials (SCMs) significantly enhances the performance of concrete mixtures in the RCP test. In addition, mixtures containing up to 30% of Class C fly ash and 50% slag content achieved exceptional durability performance in both RCP and freezing-and-thawing (F-T) tests. The "very-low" RCP values were found for mixtures containing Class F fly ash and polycarboxylate ether (PCE) admixture. [ABSTRACT FROM AUTHOR]

To achieve the new level of blended cement performance, the slurries of Class C and F fly ash were mechano-chemically activated in a vibro-mill with superplasticizer and nanosilica. The resulting activated products were tested in mortars replacing up to 30% portland cement. The activation process resulted in the formation of nano-seed clusters and micronized ash particles that both significantly improve the early strength of mortars as well as allow for the replacement of portland cement with industrial by-products. A small amount, 0.1% (of a binder weight), of nanosilica was used in selected compositions to improve the process of activation and facilitate the formation of nano-seeds. Due to an intensive activation of fly ash in the vibro-mill and the formation of nano-seed hydration products, the increase in the heat of the hydration flux and improvement of the mechanical properties such as compressive strength, especially in the early stages of hardening, were achieved. It is envisioned that fly ash activation and the use of supplementary cementitious materials as a precursor can induce a denser structure of cementitious matrix due to better particle packing realized with the application of the nano-seed product, nanosilica, ultra-fine particles of fly ash, and the formation of a refined C-S-H structure realized with the incorporation of the nano-seed particles.

Ultrahigh performance concrete (UHPC), which is characterized by dense microstructure and strain hardening behavior, provides exceptional durability and a new level of structural response to modern structures. However, the design of the UHPC matrix often requires the use of high quantities of supplementary cementitious materials, such as silica fume, which can significantly increase the cost and elevate the production expenses associated with silica fume handling. This paper demonstrates that a fiber-reinforced composite with properties similar to conventional UHPC can be realized with very low quantities of silica fume, such as 1% by mass of cementitious materials. The proposed UHPC is based on reference Type I cement or Type V Portland cement with very low C 3 A (<1%) that also complies with Class H oil well cement specification, silica fume, small quantities of Al 2 O 3 nanofibers, and high-density polyethylene or polyvinyl alcohol macro fibers. Previous research has demonstrated that nanofibers act as a seeding agent to promote the formation of compact and nanoreinforced calcium silicate hydrate (C-S-H) clusters within the interparticle and nanofiber spaces, providing a nanoreinforcing effect. This approach produces a denser and stronger matrix. This research expands upon this principle by adding synthetic fibers to ultrahigh strength cement-based composites to form a material with properties approaching that of UHPC. It is indicated that the developed material provides improved strain hardening and compressive strength at the level of 160 MPa.

We report here, for the first time in the literature, a method to synthesize hydrophobic and superhydrophobic concrete. Concrete is normally a hydrophilic material, which significantly reduces the durability of concrete structures and pavements. To synthesize water-repellent concrete, hydrophobic emulsions were fabricated and applied on portland cement mortar tiles. The emulsion was enriched with the polymethyl-hydrogen siloxane oil hydrophobic agent as well as metakaolin (MK) or silica fume (SF) to induce the microroughness and polyvinyl alcohol (PVA) fibers to create hierarchical surfaces. Various emulsion types were investigated by using different mixing procedures, and single- and double-layer hydrophobic coatings were applied. The emulsions and coatings were characterized with optical microscope and scanning electron microscope (SEM), and their wetting properties, including the water contact angle (CA) and roll-off angle, were measured. A theoretical model for coated and non-coated concrete, which can be generalized for other types of materials, was developed to predict the effect of surface roughness and composition on the CA. An optimized distance between the aggregates was found where the CA has the highest value. The maximal CA measured was 156° for the specimen with PVA fibers treated with MK based emulsion. Since water penetration is the main factor leading to concrete deterioration, hydrophobic water-repellent concretes have much longer durability then regular concretes and can have a broad range of applications in civil and materials engineering.