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The evolution of technologies applied to surfboards has accelerated rapidly in recent years. Not only have the designs of surfboards evolved, but also the materials used in their production have advanced substantially. This progress highlights the need to expand research and deepen knowledge of manufacturing processes, materials, and additives, while quantifying the mechanical performance of materials used in sandwich composites for surfboards. Providing designers and surfers with quantitative performance metrics is essential for meaningful comparisons and for optimizing board designs. This review offers an overview of the primary materials and designs currently shaping the surfboard industry, emphasizing the relationship between material properties and surfboard performance. However, challenges remain in furthering these advancements, and continuous dissemination of knowledge will be crucial for driving significant progress in the sport. [ABSTRACT FROM AUTHOR]

This study demonstrates a new green rigid polyurethane (PU) based on modified palm oil (MPO) for marine buoy applications. The bio‐polyol based on palm oil was synthesized using hydrogen peroxide and formic acid. The foam formation was by kinetic foaming reaction. The MPO‐based PU foams made with increased water content had closed cells that grew larger with water content to provide a low‐density foam. The resistance to flammability of PU foam was improved by adding triphenyl phosphate (TPP). The PU foam with increased TPP content had enlarged cells, increased water absorption and decreased compressive strength. In addition, carbon black (CB)‐containing foam had uniform, large foam cells, comparatively high density, higher compressive strength, and low water absorption. Moreover, a high CB content gave shorter extinguishing time for PU foam. The PU foams were investigated for buoyancy and compared with a commercial PU foam buoy. The commercial buoy had lower density, providing better‐floating performance than PU foam. Interestingly, CB_8 had an elevated density, but low water absorption rate, similar to the commercial buoy PU foam. The investigations showed that the PU foam from MPO is eco‐friendly, and the buoyancy performance of that foam is improved on adding TPP or CB. [ABSTRACT FROM AUTHOR]

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Integrating periodic array structures made of metal wires or conductive inks into the foam core of electromagnetic (EM) wave absorbing sandwich panels can significantly improve broadband absorption performance. However, the complex fabrication process and poor corrosion resistance of these materials limit their practical applications. This work innovatively introduces magnetized carbon fiber (CF) into PMI foam, simultaneously achieving broadband absorption and lightweight characteristics of the sandwich structure through the design of array structure and fiber bundle geometry. Simulation analysis compared the EM absorption performance of sandwich panels with carbonyl iron powder (CIP)/CF tape and helical twisted CIP/CF rope corrugated arrays, determining the optimal array structure parameters, which were then experimentally validated. The experimental results align with the simulations, showing that CIP/CF rope corrugated arrays with an amplitude of 10 mm, a cycle length of 15 mm, and an array spacing of 15 mm provide optimal absorption performance, with a reflection loss below −10 dB across the 9–18 GHz frequency range and a maximum absorption of −33.9 dB at 17 GHz. Finally, the absorption mechanism of these sandwich structures is discussed, highlighting how the synergistic effects between the electromagnetic properties and structural morphology of CIP/CF enhance the absorption performance of the EM absorbing sandwich panel. [ABSTRACT FROM AUTHOR]

The objective of the present study is to synthesize semi‐rigid polyurethane foam/expanded perlite (SrPUF/EP) composites using different amounts of EP, a natural and environmentally friendly alternative to traditional halogen‐containing flame‐retardants in a one‐step process. This study investigates the mechanical, physical, thermal, and morphological properties, as well as the flame‐retardant and smoke release behaviors of composites. The cone calorimetry test results indicated that the amounts of carbon monoxide and carbon dioxide released during combustion process decreased by 43% and 37%, respectively, in the 8% EP‐added SrPUF/EP composite (4SrPUF). The amount of char residue formed after complete combustion of 4SrPUF composite was found to be 2.7 times higher than that of pure SrPUF. In the UL‐94 test, it was observed that when 4% or more EP was added to SrPUF, the liquid dripping during combustion ceased entirely, and after complete combustion, the main structure remained in the form of char without disintegration. The flexural strength of 1SrPUF, 2SrPUF, and 3SrPUF exhibited increases of 62%, 69%, and 121%, respectively, in comparison to SrPUF (47.15 kPa). The results of this study indicate that EP has the potential to serve as an environmentally friendly and cost‐effective flame‐retardant, thereby enhancing the fire resistance properties of SrPUF. [ABSTRACT FROM AUTHOR]

Freeze drying is one of the common methods to extend the long-term stability of biologicals. Biological products in solid form have the advantages of convenient transportation and stable long-term storage. However, long reconstitution time and extensive visible bubbles are frequently generated during the reconstitution process for many freeze-dried protein formulations, which can potentially affect the management efficiency of staff, patient compliance, and product quality. The reconstitution time has been extensively studied, but the influence of the formulations on the formation of visible bubbles is often overlooked. This paper investigated the effect of freeze-drying formulation factors (i.e., protein concentrations, surfactant concentrations, and sucrose/mannitol compositions) on product stability and visible bubbles generated during reconstitution of freeze-dried etanercept formulations. The generating and breakup mechanisms of visible bubbles were detected via internal microstructure of cake, surface tension, and viscosity measurement. Under the same protein concentration, the formulation of mannitol mixed with sucrose in a weight ratio of 4:1 produces fewer visible bubbles during the reconstitution process compared to the formulation of sucrose with the same total mass. This has been proven to be due to the large number of smaller radius pores distributed in the pores of the freeze-dried cake of the former, while the average internal structure pores of the latter are much larger than those of the former. As an amorphous stabilizer, sucrose can ensure the long-term stability of protein and greatly reduce the generation and maintenance of foams in the reconstitution process, making it a more robust excipient for freeze-dried protein formulations. [ABSTRACT FROM AUTHOR]

Large-scale use of petroleum-based plastic foams has caused serious environmental problems. Biodegradable and renewable plant resources have become ideal alternative materials. However, the inherent low mechanical strength and flammability of plant-based foams have prevented their widespread use. In this paper, pulp foams (PUPs) were prepared by cross-linking pulp fibers with ammonium polyphosphate (APP) in a novel and simple method. The resulting foam exhibits ultralow density (12.4 mg cm−3), good mechanical properties, high flame retardancy, and recyclable, degradable performance. In the compression experiment, the compressive strength of PUP (15%) foam increased by 175% at 80% strain. Besides, PUP (15%) retains its woven structure well after vertical and horizontal combustion tests. It is expected that this work will provide new insights into the production of flame-retardant foams, which have a high potential to replace flammable and non-degradable petroleum-based foams. [ABSTRACT FROM AUTHOR]

Nowadays, the post-consumer polyethylene terephthalate (PET) waste from the packaging industry is one of the largest plastic waste streams worldwide. While clear PET waste is commonly recycled and is reused for textile and packaging applications (even with food contact), coloured PET waste's degraded state limits its reusing potential. This highlights the urgent need to upgrade low-value PET waste. This study focuses on enhancing coloured recycled PET (rPET) quality by introducing an epoxide chain extender (CE) from 0 to 1 wt%, to improve rheological behaviour. Simultaneously, upcycling opportunities are explored by incorporating an eco-friendly phosphorous-based flame retardant (FR) from 0 to 10 wt%, to reduce flammability and thus enabling electrical and electronic applications, among others. The impact of each additive, as well as their combination, is evaluated on the chemical structure, thermal, rheological and burning behaviour of undervalued rPET. The optimal CE content is determined at 0.8 wt%, promoting branched and higher molecular weight polymer chains. Regarding FR, 6, 8 and 10 wt% highly enhance the fire resistance. Furthermore, the combination CE/FR enables a synergistic effect, notably improving burning behaviour. Additionally, the foaming potential of the resulting high-value rPET is assessed for the first time through one-step batch foaming using supercritical CO2 as foaming agent, aiming to develop lightweight materials endowed with superior burning behaviour. The material containing 0.8 wt% CE reaches the lowest density (200 kg/m3) and a closed cellular structure with smaller cell diameters (8 ± 3 μm). Meanwhile, the combination of 0.8 wt% CE and 6 wt% FR gives rise to a foamed material with density of 659 kg/m3 and cell diameter of 7 μm. Thus, this batch procedure in one-step enables the formation of microcellular foams based on coloured rPET (cell size below 10 μm). [ABSTRACT FROM AUTHOR]

Polymer foams and cellular solids have gained significant interest due to their enhanced properties. This study introduces a novel approach by employing foamed fused filament fabrication printing of cellular solids. A composite polylactic acid filament containing chemical blowing agents is used to create structures with varying micro relative density, which is examined through scanning electron microscopy and tensile testing, with comparisons made to a Mori Tanaka analytical model and representative volume elements investigation. Two different types of cellular solid structures, specifically body‐centered cubic and Gyroid triple periodic minimal surface structures, have been created with different thicknesses and printed at various temperatures. This is done to attain a range of micro‐ and macroporosity, leading to samples with equal total relative densities. Compression tests, coupled with finite element analysis, provide insights into the influence of each type of porosity. The fabricated specimens exhibit compressive strengths ranging from 1.07 to 79.14 MPa and elastic moduli ranging from 0.064 to 3.35 GPa. The findings suggest that porous structures relying on macroporosity exhibit higher compressive strength, while those relying on microporosity demonstrate more appealing energy absorption properties, particularly under stresses approaching the plateau region. [ABSTRACT FROM AUTHOR]

The activated carbon (AC) has been widely used in the field of electromagnetic protection because of its porous, hollow microstructure and excellent electrical conductivity. In this paper, AC was prepared through KOH activation process. The ACs/polyimide foam (PIF) composite was prepared in situ during the synthesis of PI and the ACs. In this paper, AC was prepared using the potassium hydroxide (KOH) activation process. The AC/PIF composites were prepared by mixing ACs and pyromellitic dianhydride (PMDA) with methylene diphenyl diisocyanate (MDI). The pore structure and surface morphology of the ACs were observed using nitrogen adsorption–desorption isotherms and scanning electron microscopy (SEM). After KOH activation with KOH, the surface area and total pore volume of ACs significantly increased by 79.31% and 0.9539 cm3/g, respectively, mainly were the microporous structure. X‐ray photoelectron spectroscopy (XPS) results confirmed an increase in the oxygen content of ACs after KOH activation, indicating an increase in the relative hydroxyl content on the surface. The SEM resulting of the ACs/PIF composite has a well‐developed open cell structure. Thermal gravimetric analysis (TGA) revealed that ACs significantly improved the thermal stability of the ACs/PIF composite. The compressive strength of the ACs/PIF‐3 increased from 518 to 834 KPa, significantly enhancing its mechanical properties. Simultaneously, the microwave absorption performance can be controlled and regulated by optimizing the impedance gradient of the skeleton. Results showed that when ACs constituted 8 wt% of the PIF, the real permittivity (ɛ′) and imaginary permittivity (ɛ″) of ACs‐PIF‐5 were approximately 2.03 and 0.025, respectively. [ABSTRACT FROM AUTHOR]

Polyethylene (PE) foams are widely used for the advantages of light weight and reducing energy consumption. So, the preparation of environmental friendly and efficient blowing agent is essential. The use of supercritical carbon dioxide (CO2) as physical blowing agent requires harsh experimental conditions such as high‐pressure and temperature. In this study, CO2 was captured by 1, 2‐cyclohexanediamine (TRK) under atmospheric pressure, and reversibly released under heating as a blowing agent with nanosponges (NS) used as the carrier (NS:TRK‐CO2). Furthermore, three ethoxy silane coupling agents were selected to improve the compatibility between heterogeneous nucleating agent (cyclodextrin nanosponges, NS) and PE, so as to improve the nucleation effect of NS and the comprehensive properties of PE composites. Analyses showed that triethoxyvinyl silane (VTES) was a suitable candidate for improving the compatibility of NS and PE. The addition of NS:TRK‐CO2@VTES not only improved the crystallization performance, but also improved the complex viscosity and storage modulus, and enhanced the thermal properties of PE composites. The optimal cell morphology was obtained by introduction of NS:TRK‐CO2@VTES with 5 wt%, the minimum cell diameter was 50 μm, and the maximum cell density was 9.4 × 104 cells/cm3. Compared with the other PE composites, PE/NS:TRK‐CO2@VTES composites showed excellent mechanical, thermal, and sound insulation properties. The maximum impact strength was 7.62 KJ/m2, which was two times higher than pure PE. The thermal conductivity was 0.054 W/m k, the sound absorption coefficient was 0.836 at 1500 Hz. [ABSTRACT FROM AUTHOR]

Poly(ethylene-co-vinyl acetate) is used in numerous industries due to its versatility and increasing development of reinforced foams with a variety of fillers as well as the method of expansion, impacting the properties of foams. By varying the type and content of the incorporated filler as well as the expansion method, it is possible to obtain different cell morphologies even with low filler content in the polymer matrix. On this basis, this study reports the development of EVA foams reinforced with small amounts of micronized graphite and expanded by two expansion methods, namely thermocompression with chemical blowing agents (CBA) and expansion in an autoclave with CO2 in supercritical state as physical blowing agent (PBA). The main results show that the presence of a small amount of graphite reduces the density of foam, significantly increases the size of cells, and consequently, reduces the number of cells per unit area. The CBA foams had a lower density than PBA foams; however, the PBA foams exhibited a more homogeneous morphological structure. [ABSTRACT FROM AUTHOR]

Worldwide, populations face issues related to water and energy consumption. Water scarcity has intensified globally, particularly in arid and semiarid regions. Projections indicate that by 2030, global water demand will rise by 50%, leading to critical shortages, further intensified by the impacts of climate change. Moreover, wastewater treatment needs further development, given the presence of persistent organic pollutants, such as dyes and pharmaceuticals. In addition, the continuous increase in energy demand and rising prices directly impact households and businesses, highlighting the importance of energy savings through effective building insulation. In this regard, tannin-furanic foams are recognized as promising sustainable foams due to their fire resistance, low thermal conductivity, and high water and chemical stability. In this study, tannin and lignin rigid foams were explored not only for their traditional applications but also as versatile materials suitable for wastewater treatment. Furthermore, a systematic approach demonstrates the complete replacement of the tannin-furan foam phenol source with two lignins that mainly differ in molecular weight and pH, as well as how these parameters affect the rigid foam structure and methylene blue (MB) removal capacity. Alkali-lignin-based foams exhibited notable MB adsorption capacity (220 mg g−1), with kinetic and equilibrium data analysis suggesting a multilayer adsorption process. The prepared foams demonstrated the ability to be recycled for at least five adsorption-desorption cycles and exhibited effective flame retardant properties. When exposed to a butane flame for 5 min, the foams did not release smoke or ignite, nor did they contribute to flame propagation, with the red glow dissipating only 20 s after flame exposure. [ABSTRACT FROM AUTHOR]

This paper presents a novel recycling approach for porous/foamed crosslinked rotomolded polypropylene (xPP) parts, originally designed for lightweight and thermal insulation. The method uses a cryogenic-assisted shear pulverization technique to produce parts by compression molding. The part's final gel content and crosslink density were found to depend on their dicumyl peroxide (DCP) content (0–2.5 phr) and characterized in terms of their chemical, thermal, physical and mechanical properties. The results show that this recycling technique allows for an effective reprocessing of the crosslinked materials since partial decrosslinking occurs. For example, the crosslink density decreased by 64% (3.10 to 1.11 × 10−3 mol/cm3) and the gel content by 9% (84.4% to 71.2%) at 2.5 phr DCP. Reprocessing through compression molding led to a compact and partially crosslinked structure resulting in significant improvements in terms of tensile strength (1480%), tensile modulus (604%), elongation at break (8900%), Shore A hardness (19%) and Shore D hardness (32%) compared to xPP samples (at 2.5 phr). This study paves the way for the development of more sustainable recycling methods, especially for crosslinked polymers, by providing new opportunities to reuse the wastes/end-of-life materials in advanced materials and different applications. [ABSTRACT FROM AUTHOR]

Poly(ethylene terephthalate) (PET) is widely used for its high strength‐to‐weight ratio, gas barrier properties, and chemical resistance. The growing PET use highlights the demand for a better recycling system. Enzymatic recycling, alongside mechanical and chemical methods, is eco‐friendly and yields properties similar to virgin PET. Substrate properties (Tg, crystallinity, and specific surface area [SSA]) and enzyme stability significantly impact conversion efficiency. Higher SSA and lower crystallinity tend to yield improved depolymerization when employing leaf compost‐cutinase (LCC‐ICCG) enzymes. This study explored melt extrusion and foaming as pretreatment techniques to modify PET structural properties, using a low‐cost chemical foaming agent (CFA). The monomer conversion rate and efficiency during depolymerization were measured and related to the processing, extrudate micro‐ and meso‐structure, and polyester type. Pretreated PET substrates showed reduced Tg, crystallinity, density, and enhanced SSA, resulting in a 90% mass loss for foamed RPET and VPET substrates within 2 days. In contrast, PET with ~30% of cyclohexanedimethanol comonomer exhibited a nearly 50% lower depolymerization rate, with zero BHET production. It indicates that the combination of low crystallinity, low Tg, and high SSA leads to improved monomer conversion. These findings emphasize the significance of amorphization and foaming in enhancing PET enzymatic depolymerization. [ABSTRACT FROM AUTHOR]

[Display omitted] Our hypothesis is that dynamic interfacial tension values as measured by the partitioned-Edge-based Droplet GEneration (EDGE) tensiometry can be connected to those obtained with classical techniques, such as the automated drop tensiometer (ADT), expanding the range of timescales towards very short ones. Oil-water and air–water interfaces are studied, with whey protein isolate solutions (WPI, 2.5 – 10 wt%) as the continuous phase. The dispersed phase consists of pure hexadecane or air. The EDGE tensiometer and ADT are used to measure the interfacial (surface) tension at various timescales. A comparative assessment is carried out to identify differences between protein concentrations as well as between oil–water and air–water interfaces. The EDGE tensiometer can measure at timescales down to a few milliseconds and up to around 10 s, while the ADT provides dynamic interfacial tension values after at least one second from droplet injection and typically is used to also cover hours. The interfacial tension values measured with both techniques exhibit overlap, implying that the techniques provide consistent and complementary information. Unlike the ADT, the EDGE tensiometer distinguishes differences in protein adsorption dynamics at protein concentrations as high as 10 wt% (which is the highest concentration tested) at both oil–water and air–water interfaces. [ABSTRACT FROM AUTHOR]

Foams are versatile by nature and ubiquitous in a wide range of applications, including padding, insulation, and acoustic dampening. Previous work established that foams 3D printed via Viscous Thread Printing (VTP) can in principle combine the flexibility of 3D printing with the mechanical properties of conventional foams. However, the generality of prior work is limited due to the lack of predictable process‐property relationships. In this work, a self‐driving lab is utilized that combines automated experimentation with machine learning to identify a processing subspace in which dimensionally consistent materials are produced using VTP with spatially programmable mechanical properties. In carrying out this process, an underlying self‐stabilizing characteristic of VTP layer thickness is discovered as an important feature for its extension to new materials and systems. Several complex exemplars are constructed to illustrate the newly enabled capabilities of foams produced via VTP, including 1D gradient rectangular slabs, 2D localized stiffness zones on an insole orthotic and living hinges, and programmed 3D deformation via a cable‐driven humanoid hand. Predictive mapping models are developed and validated for both thermoplastic polyurethane (TPU) and polylactic acid (PLA) filaments, suggesting the ability to train a model for any material suitable for material extrusion (ME) 3D printing. [ABSTRACT FROM AUTHOR]

Aqueous foams coarsen with time due to gas diffusion through the liquid between the bubbles. The mean bubble size grows, and small bubbles vanish. However, coarsening is little understood for foams with an intermediate liquid content, particularly in the presence of surfactant-induced attractive forces between the bubbles, measured by the interface contact angle where thin films meet the bulk liquid. Rigorous bubble growth laws have yet to be developed, and the evolution of bulk foam properties is unclear. We present a quasistatic numerical model for coarsening in two-dimensional wet foams, focusing on growth laws and related bubble properties. The deformation of bubble interfaces is modelled using a finite-element approach, and the gas flow through both films and Plateau borders is approximated. We give results for disordered two-dimensional wet foams with $256$ to $1024$ bubbles, at liquid fractions from $2\,\%$ to $25\,\%$ , beyond the zero-contact-angle unjamming transition, and with contact angles up to $10^\circ$. Simple analytical models for the bubble pressures, film lengths and coarsening growth rates are developed to aid interpretation. If the contact angle is non-zero, we find that a prediction of the coarsening rate approaches a non-zero value as the liquid fraction is increased. We also find that an individual bubble's effective number of neighbours determines whether it grows or shrinks to a good approximation. [ABSTRACT FROM AUTHOR]

In order to improve the flame retardancy and smoke suppression of silicone rubber foam (SRF), the CoFe‐LDH was fabricated by coprecipitation method and used as flame‐retardant ingredient in SRF. The influence of CoFe‐LDH on the flame retardancy, combustion behavior, and thermal stability of SRF was investigated. The results demonstrate that SRF containing only 1.0 phr CoFe‐LDH can pass V‐0 rating in the vertical combustion test, with a limiting oxygen index of 28.6%. The total heat release and total smoke production are 22.2% and 61.1% lower than that of SRF, respectively. Moreover, CoFe‐LDH can improve the thermal stability of SRF in the high temperature range, and the char residue at 900°C of SRF/LDH composite is obviously higher than that of pure SRF. In addition, to further understand the flame‐retardant mechanism of CoFe‐LDH, the micromorphology of the char residue and the gaseous products during heating for SRF and SRF/LDH composite were analyzed. The results indicate that CoFe‐LDH exhibits excellent flame‐retardant effects in both condensed and gaseous phases for its functions of catalysis, carbonization, and nonflammable gas release. This study provides a more efficient and convenient strategy for the flame retardant and smoke suppression research of SRF. [ABSTRACT FROM AUTHOR]

Due to their unique mechanical and thermal properties, polyurethane foams are widely used in multiple fields of applications, including cushioning, thermal insulation or biomedical engineering. However, the way polyurethane foams are usually manufactured ‐ via chemical foaming ‐ produces samples where blowing and gelling occur at the same time, resulting in a morphology control achieved by trial and error processes. Here, a novel strategy is introduced to build model homogeneous polyurethane foams of controlled density with millimetric bubbles from liquid templates. By producing a polyurethane foam via physical bubbling without a catalyst and gently depositing a secondary foam containing catalyst on the top of this first foam, it is possible to take advantage of drainage mechanisms to trigger the solidification of the bottom foam. The characterization of the samples performed by X‐ray microtomography allows to study quantitatively the structure of the final solid foam, at the global and at the local scale. Using the tomographic 3D images of the foam architectures, the superimposed foam technique introduced in this article is shown to be promising to produce foams with a good homogeneity along the vertical direction, with a density controlled by varying the concentration of catalyst in the secondary foam. [ABSTRACT FROM AUTHOR]

Hydrogel foams are widely used in many applications such as biomaterials, cosmetics, foods, or agriculture. However, controlling precisely foam morphology (bubble size or shape, connectivity, wall and strut thicknesses, homogeneity) is required to optimize their properties. Therefore, a method is proposed here for generating, controlling, and characterizing the morphology of hydrogel foams from liquid foam templates: Using the example of Alginate‐CaHPO4‐based hydrogel foams, a highly controllable foaming process is provided by bubbling nitrogen through nozzles into the solution, which produces hydrogel foams with millimeter‐sized bubbles. A rheological characterization protocol of the foam's constituent material is first implemented and highlights the impact of the initial liquid foam properties and of the competition between the solidification kinetics and the foam aging mechanisms on the resulting morphology. X‐ray tomographic characterization performed on solidifying and solidified samples then demonstrates that by controlling the temporal evolution of the foam via its formulation, it is possible to tune the final morphology of the alginate foams. This method can be adapted to other hydrogel or polymer formulations, foam characteristics and length scales, as soon as solidification processes happen on timescales shorter than foam destabilization mechanisms. [ABSTRACT FROM AUTHOR]

This study aimed to enhance the melt strength, foamability, and microstructural properties of poly(ethylene terephthalate) (PET) foam by addition of styrene maleic anhydride (SMA) as a chain extender. The addition of SMA to the polymer increased the complex viscosity by 375%. The calculated dissipation factor for chain‐extended‐PET (CE‐PET) samples demonstrated a rise in polymer viscous behavior with increasing SMA content. The CE‐PET was more elastic than pure PET. Smaller oval‐shaped cells were produced with lower amounts of foaming agent/SMA, whereas higher ratios resulted in larger spree‐shaped cells. The reaction of SMA anhydrides with the end functional groups of the PET chains increased the chain length significantly followed by more entanglement. This behavior prevented cell growth during the foaming process. The confrontation between the physical and chemical forces among the PET chains and the gas pressure created by the foaming agent was the main mechanism of cell growth in the polymer matrix. This variation caused a 30% reduction in foam density. Statistical analysis revealed that CE‐PET foams with the largest cell size and lowest density were achieved with foaming agent amounts between 0.9 and 1.4 wt.% and SMA amounts between 4.7 and 7.3 wt.%. [ABSTRACT FROM AUTHOR]

Compatibility of polycarbonate (PC) and polymethyl methacrylate (PMMA) alloys was improved by using a transesterification catalyst (SnCl2·2H2O). Modified PC/PMMA alloys exhibit single Tg, and their initial island phase existing in the SEM were transformed into uniform surface. Besides, the transmittance of the modified alloys was increased from original 40% to 85%. Moreover, PC/PMMA alloys and PC foams with micro‐cellular and nano‐cellular structures were prepared by solid‐state CO2 foaming in the presence of transesterification catalyst. Distinctively, there are obvious nano‐cellular structures existing in the PC samples, but no related nanostructures were found in PMMA samples, after treated by same amount of catalyst and foaming process for pure PC and PMMA matrix. Furthermore, the effects of foaming temperature and segment structure on their foaming behavior were also studied. Additionally, a uniaxial stress experiment was conducted at a specific temperature to simulate the biaxial stress during the foaming process for discovering the mechanism of nanopore formation. Therefore, the concept of nano‐cellular structures will point out a direction for the development of high‐performance, heat insulation PC materials of the next generation. Highlights: Transesterification catalysts enhanced compatibility between PC and PMMA.Nanopore structures were successfully constructed in PC foams.Segment stretching was the main reason for the formation of nanopores. [ABSTRACT FROM AUTHOR]

New foaming prepolymer compositions based on 4,4′‐oxydiphthalic anhydride, 4,4′‐diaminodiphenyl ether, 1,6‐hexamethylenediamine (HMDA), and a surfactant were synthesized. Polyimide (PI) foams containing from 0 to 40 mol% HMDA were prepared. The possibility of controlling the pore sizes in a foam material by selecting different fractions (250–400 μm) of particles of the powdered foam composition for heat treatment was shown. Scanning electron microscopy studies of morphology of the synthesized PI foams (PIFs) showed that all foams exhibited open cellular structures with pore diameters ranging from 50 to 500 μm. The influence of the components of the foaming composition (surfactant and aliphatic diamine) on the structure, thermal, and mechanical properties of the resulting PIFs was traced. The samples of PIFs containing 20% and 30% HMDA were elastic (the corresponding stress–strain curves were almost linear up to the 30% deformation) and able to restore their shape after removing the load. The resulting foams exhibited high thermal stability (the onset of weight loss was observed in the 470–500°C range). It was revealed that the synthesized PIF compositions were incombustible in an open flame. Due to their high heat resistance and nonflammability, the obtained PIFs can be used for thermal insulation applications in the aerospace, transport, construction, and microelectronics industries. Highlights: New, lightweight, flexible, and nonflammable PIFs have been synthesized.The HMDA additive imparts elasticity to PIFs.The introduction of a surfactant (KT‐6) makes the PIF homogeneous. [ABSTRACT FROM AUTHOR]

In line with the ongoing advancement of high-performance materials that are multifunctional and environmentally friendly, this paper provides an overview of recent developments in lightweight and ultra-lightweight multifunctional materials. We primarily examine the various types of low-density multifunctional materials, their production techniques, and their applications within the context of a sustainable future. From a structural point of view, ultra-light materials are classified into three main groups: aerogels, foam, and micro/ nanolattice. In terms of composition, they can be derived from ceramic, metallic, or polymeric materials. This overview pays particular attention to silica, carbon and composite aerogels, as well as metal, ceramic (carbon), and polymer foams. [ABSTRACT FROM AUTHOR]

Exploring new oil absorbing materials with high adsorption rate remains a global challenge. Hydrophobic porous materials with photothermal conversion property are an attractive option to address oil spills. Herein, the organosilicon (hydroxyl‐terminal polydimethylsiloxane) was used to modify polyurethane (PU) foam to endow it good hydrophobic and compressible properties. Meanwhile, polypyrrole (PPy) with photothermal effect was introduced to endow PU foam with excellent photothermal properties. The PPy@Si/PU composite foams can reach 77.1 and 49.6°C under the laser and simulated sunlight (with the intensity of 1 kW/m2), respectively. The raised temperature of PPy@Si/PU foam makes it adaptable to reduce the crude oil's viscosity and improve its oil adsorption rate. The maximum oil adsorption rate of PPy@Si/PU foam can obtain 175% and 145% under the laser and simulated sunlight, respectively. Therefore, the PPy@Si/PU foam possesses effective photic‐driving oil adsorption capacity, which has a good prospect to be an efficient oil spills treatment material. [ABSTRACT FROM AUTHOR]

Epoxy resin foams are lightweight materials commonly utilized as core materials in shipbuilding and aerospace applications. Mechanical properties and yielding behavior were the basis of the application of epoxy resin foams. In order to reveal the yield behavior and mechanical properties of epoxy resin foams. The compression and tension behavior of epoxy resin foams were investigated. The compression modulus and the tensile modulus increased with the strain rates and foams' density. Epoxy resin foams exhibited excellent toughness and the maximum elongation at break could reach 17.2%. The mechanical properties (εtotal < 5%) of epoxy resin foams were successfully predicted through combining phenomenological strain rate‐dependent constitutive model for epoxy resin and cell structures. The yield point was represented through the elastic strain fraction. The compressive elastic strain fraction (C∅e,εinelastic=0.2%) was 0.908, and the tensile elastic strain fraction (L∅e,εinelastic=0.2%) was 0.884. [ABSTRACT FROM AUTHOR]

In this study, a sustainable biocomposite foamed recycled high-density polyethylene (rPE) with agave fiber at different compositions (0, 10, 20, and 30 wt%) with and without compatibilizer and a blowing agent were prepared using a twin-screw extruder, demonstrating an innovative use of waste materials. Samples for static and dynamic mechanical analysis (DMA) tests were prepared by injection molding. Additionally, characterization by capillary rheology, Fourier transform infrared spectroscopy (FTIR), and morphological studies was performed. For the prepared composites, the viscosity increases, while the melt flow index decreases with fiber content. Tensile and flexural properties increase with fiber content. For the composite with 30 wt% of fiber, the tensile modulus and the flexural modulus increased by 54% compared with pure recycled HDPE, while the tensile and flexural strength for this composition increased by 8.7% and 33%, respectively. The same trends are obtained by means of the DMA study, where the storage modulus of the modified composite with 30 wt% of agave fiber increased 70% compared with that of recycled HDPE at 20 °C. The improvements in properties obtained with agave fiber and the compatibilizer, show tangible recovery ways for foamed recycled HDPE. This work not only addresses the critical need for sustainable material options, but also contributes to the circular economy by valorizing agricultural and post-consumer waste. The potential applications of this biocomposite are broad, including lightweight building materials and automotive components, where sustainability and material performance are increasingly a priority. [ABSTRACT FROM AUTHOR]

Borous low-density zrolitr imkhzolc framruork-8(ZIE-8) was prepared by using 2-mrthylimid-azoic and zinc nitrate hexa hydrate in water at room temperature poljurcthanc toam(PUF) with thermal insulation ability was prepared by one-step mrthod with water as foaming agent. Uhc influence of ZIF-8 on the polyurethane foams pcrtormacc. The results show that aciding a small amount of ZIE-8 can obviously improve the properties of polyurethane foam. When the doping amount of ZIF-8 is 1%, the thermal conductivity of polyurethane foam decreases by 18%, thc compressive strength increases by 14.5%, and the hardness also increases obviously・ It paves the way tor the industrialization of all・water toamrd polyurethane taam in heat insulation. [ABSTRACT FROM AUTHOR]

Many energy absorption applications utilize flexible polymeric foams for their viscoelastic properties. It is desired that the material will perform consistently across repeated compression cycles. This study examines the effect of fatigue at low strain rates on the viscoelasticity of open‐cell polyurethane foam. Six polyurethanes of the same base composition with two porosities (70% and 80%) and three chemical indexes (79i, 100i, and 121i) are tested. Large deformation cyclic compression of the foams is conducted on a universal testing system (UTS). These data are then post‐processed leveraging dynamic mechanical analysis Fourier transform rheology to characterize changes in the viscoelasticity of the materials over fatigue cycles. Results show that foams can increase or decrease in stiffness up to 10% over 104 cycles. Specifically, higher chemical index, higher excitation frequency, and larger excitation amplitude correlate with a more pronounced decrease in stiffness. Damping can also change by 15% and correlates with chemical index and excitation frequency. Consequently, the findings suggest that internal foam structure and bulk material properties as well as applied loading parameters affect the viscoelastic fatigue response of flexible polymeric foams. [ABSTRACT FROM AUTHOR]

Due to its excellent durability and steady mechanical qualities, three‐dimensional porous polyurethane foam (PUF) presents a wide range of possibilities for flexible piezoresistive sensors. Its extreme flammability, poor electrical conductivity, and susceptibility to outside factors present serious difficulties, though. In this study, a waterborne polyurethane‐coated flexible PUF sensor that incorporates reduced graphene oxide (RGO) and polyaniline (PANI) through a methodical, step‐by‐step dip‐coating methodology is successfully developed. The final product has a water contact angle of 133°, which improves its ability to adapt to a variety of environmental circumstances. Flexible graphene sheets are incorporated to improve heat resistance and flame retardancy, and PANI and RGO provide strong bonding to the PUF framework, ensuring outstanding structural stability even after 1500 cycles. The flexible foam sensor shows promise for use in flexible piezoresistive sensors and electronic skin due to its remarkable strain monitoring range of up to 70%, quick response time of 0.39 s in sensitivity experiments, and adaptability to different physical activities like walking and gesturing. [ABSTRACT FROM AUTHOR]

Poly(butylene‐adipate‐co‐terephthalate) (PBAT) is recognized for its advantages as a biodegradable thermoplastic polyester. However, its application is often limited due to low strength and poor processability. In contrast, poly(4‐hydroxybutyrate) (P4HB) emerges as a fully biodegradable polyester characterized by high strength, excellent toughness, and facile processing. In this study, P4HB was employed to reinforce PBAT, and glycidyl methacrylate grafted onto poly(4‐hydroxybutyrate) (P4HB‐g‐GMA) was introduced as an effective compatibilizer to address their inherent incompatibility. The study explored the influence of P4HB‐g‐GMA content on the mechanical, thermal, morphological, and rheological properties of the blends. The findings revealed that P4HB‐g‐GMA significantly enhanced the compatibility, mechanical properties, and melt strength of PBAT/P4HB blends. Furthermore, various PBAT/P4HB foams were prepared through a batch foaming process, employing supercritical CO2 as a physical foaming agent. The volume expansion ratio and cell size of PBAT/P4HB foams increased with higher levels of the compatibilizer. [ABSTRACT FROM AUTHOR]

In this study, a silica boron modified phenolic resin foam (SiBPF) is prepared in a reactor under specific pressure and temperature and using supercritical CO2 (scCO2) as a physical foaming agent, to improve phenolic foam (PF) brittle and friable properties and avoid environmental pollution caused by conventional physical foaming. To determine the partially curing degree for foaming, the influence of partially curing time at partially curing degrees between 39.88% and 53.17% was studied. Further, through an orthogonal experimental method, the optimized foaming process parameters—partially curing time of 6 h, adsorption time of 9 h, foaming pressure of 1 MPa, and foaming temperature of 130°C—were determined. The SiBPF, thus prepared under the optimized conditions, exhibited a density of 0.2356 g/cm3, an average cell size of 86.66 μm, and a cell density of 7.10 × 106 cells/cm3. Its compressive strength was found to be 7.28 MPa, with a specific compressive strength of 30.90 MPa/g·cm−3. At 800°C, the carbon residue rate, thermal decomposition temperature T5%, and Tmax reached 77.61%, 355.21, and 702.70°C, respectively. The thermal conductivity of SiBPF was measured to be 0.0644 W/mK, with the rear temperature stabilizing at 60°C on a hot platform of 100°C. [ABSTRACT FROM AUTHOR]

In this study, a twin-screw extruder was used to fabricate poly(lactic acid) (PLA)/poly(butylene adipate-co-terephthalate) (PBAT) blends and blend-based nanocomposites with carbon nanotube (CNT) or nanocarbon black (CB) as nanofillers. The fabricated samples were subsequently treated with supercritical carbon dioxide (scCO2) to fabricate the corresponding foams. Bi-phasic morphology and selective distribution of CNTs or CBs in the PBAT phase were observed in the blends/composites through scanning electron microscopy. After the scCO2 treatment, the selective foaming of the PBAT phase in the prepared blends/composites was confirmed. The cellular structure of PBAT phase in scCO2-treated blends is similar to the size/shape of PBAT domains in untreated blends or treated neat PBAT foam. The addition of CNTs or CBs in the blends led to a slight reduction in cell size of the foamed PBAT phase, demonstrating CNT/CB-induced cell nucleation. Differential scanning calorimetry (DSC) results showed that CNTs and CBs played as nucleating agents and increased the initial crystallization temperature up to 14 °C compared with neat PBAT for PBAT in different composites during cooling. The scCO2 treatment induced the bimodal stability of PBAT crystals in different samples, which melted mainly in two temperature regions in DSC studies. Thermogravimetric analyses revealed that compared with parent blends, the addition of CNTs or CBs increased the temperature at 80 wt.% loss (degradation of PBAT portion) up to 6 °C. The electrical resistivity decreased by more than six orders of magnitude for certain CNT- or CB-added composites compared with the parent blends. The hardness of the blends slightly increased after forming the corresponding composites and then declined after the scCO2 treatment. [ABSTRACT FROM AUTHOR]