1. Reducing comminution over-grinding of powder coatings with modified grinding pins in an air classifier mill.
- Author
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Li, Weihong, Shao, Yuanyuan, Zhu, Jingxu, Zhang, Haiping, and Zhang, Hui
- Subjects
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SIZE reduction of materials , *POWDER coating , *AIR classifiers , *FANNING mills , *GRINDING & polishing - Abstract
Abstract Air classifier mill (ACM) is widely used in powder coating and mineral comminution process. One of the problems typically presenting in ACM is over-grinding, which leads to high energy consumption and broad particle size distribution (PSD). To decrease the excessive amount of fine particles in the products, 6 configurations of grinding pins with ditches in the impact surface were used in the experiments. The width and depth of ditches varied from 1.35 mm and 1 mm to 4.75 mm and 3 mm, respectively, while the interior angles in the ditches are the same. The particle size and PSD show that the ditches on the grinding pins have significant effect on the D 10 values and the particle size span. The deepest and widest ditches (P4) result in largest D 10 and smallest span in this study. The D 10 s of products ground by P4 increase by 24.1% for fine powder (D 50 = 25 μm) and 16.0% for coarse powder (D 50 = 33 μm), while the span decreases by 6.9% (D 50 = 25 μm) and 6.4% (D 50 = 33 μm) compared to regular cylindrical pins (PC), respectively. Meanwhile, it is found that the P4 configuration improves the energy utilization efficiency by 7.6% (D 50 = 25 μm) and 3.4% (D 50 = 33 μm), compared to that of the original PC pins. Graphical abstract Unlabelled Image Highlights • The paper presents an efficient way to reduce over-grinding of ACM. • The method involves modification of ACM pin, especially the impact surface. • The method increases the D 10 and decrease the span of the ground powder. • The modification leads to the reduction of the average specific energy consumption. [ABSTRACT FROM AUTHOR]
- Published
- 2019
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