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A micromechanical model is developed to predict the deformation behavior of additively manufactured aluminum alloys. Three-dimensional models of grain structures typical for different microregions of the melt pool are generated by the step-by-step packing method. A crystal plasticity-based constitutive model accounting for the elastic-plastic anisotropy of face-centered cubic crystals is employed to simulate the microscale deformation in an additively manufactured aluminum alloy under loading. The grain shape and texture effects on the plastic strain localization patterns are analyzed.

The article presents a microstructure-based mechanical model of hexagonal close-packed (hcp) α-titanium representative of the mesoscale and analyzes the contribution of a pyramidal slip to plastic deformation. We discuss the size of a representative volume element (RVE) enabling mesoscale phenomena to be correctly reproduced, focusing on deformation-induced surface roughening (DISR) and plastic strain localization. It is shown that the ignorance of a pyramidal slip in simulations leads to overestimated stress values in an hcp material. A polycrystalline model is capable of reproducing the mesoscale phenomena until plastic strain begins to localize at the length scale comparable to the model size. [ABSTRACT FROM AUTHOR]