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Statistical modeling of a screw press was established by using an experimental design based on the screw rotational speed, the pulp feed consistency, the pulp feed suspension freeness, the inlet pressure, and the counter-pressure at the discharge end. The statistical models showed that the screw press outputs for each pulp could be predicted. When including all data in a global model to predict the outputs of the press for any pulp, a global statistical model was found not to be efficient by using just the five fixed parameters. The solution to this problem was to use a multivariate analysis to include more parameters, mainly about the fiber characteristics (crowding factor, fiber length, fiber width, and fines content). By including these fiber properties, the differences between each pulp were more properly analyzed. The multivariate analysis predicted the press outsets very well in a global model by using eight parameters instead of five. The R2 values of the multivariate prediction model were all higher than 0.70 and had the goodness of prediction (Q2) higher than 0.60. © 2020 North Carolina State University.

The drainage-and dewatering-controlling mechanisms in a screw press were detailed in this work. Three pulps (kraft pulp, bleached chemithermomechanical pulp, and thermomechanical pulp) were studied to compare a wide range of wood fibre types. The dewatering was controlled by the screw press parameters and the pulps' properties. Filtration was found to be the controlling mechanism in the first part of the screw press for the three pulps, and it was less important when the fines content was greater. In the compression zone, the degree of compression was affected by the pulp flexibility and the fibres' tendency to entangle. Filtrate flow rate monitoring along the screw press could be a good indicator of where the transition from filtration to consolidation occurs. The pressure along the screw press did not change much in the filtration zone, and it notably increased near the discharge end. When the drainage was very high, the pulp feed increased, causing the pulp axial velocity in the end part to be greater than the screw's linear advance. © 2020, North Carolina State University.

A Thune SP23 screw press dewatering parameters were studied. The dewatering efficiency was affected more by the rotational speed and the pulp properties. The counter-pressure affects dewatering near the discharge end, and it was observed to influence the outlet consistency and filtrate flow rate of Kraft, which has much longer fibres and fewer fines compared to TMP and BCTMP. The feed stock freeness and consistency are very important variables to consider in the screw press performance. The freeness reflects the degree of drainage, which is an important parameter to consider when optimising the screw press, while the feed consistency is a parameter of the fibre-fibre contact degree. The pulp properties, especially the fines content and fibre flexibility are also two very important parameters that affect the screw press performance. This study was to provide an insight of the screw press performance and to show the complex effect of the operational parameters on the dewatering characteristics. Using three different pulps, Kraft and TMP softwood fibres and a BCTMP hardwood fibres, we have shown that the fines content and fibre properties are two dominant properties that should be highly considered when operating a screw press. © 2019 Institution of Chemical Engineers