1. Cantilever arrays with self-aligned nanotips of uniform height
- Author
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Martin Herman Siekman, M.J. de Boer, W.W. Koelmans, Tjitte-Jelte Peters, Erwin Berenschot, and Leon Abelmann
- Subjects
Fabrication ,Cantilever ,Materials science ,EWI-21681 ,Bioengineering ,Nanotechnology ,EC Grant Agreement nr.: FP6/034719 ,Scanning probe microscopy ,METIS-286294 ,Nanomanufacturing ,Optics ,Microscopy ,General Materials Science ,Electrical and Electronic Engineering ,TST-uSPAM: micro Scanning Probe Array Memory ,Lithography ,Nanoscopic scale ,business.industry ,Mechanical Engineering ,TSTNE-Probe-AFM: Atomic Force Microscope ,IR-79940 ,General Chemistry ,Surfaces ,Nanolithography ,interfaces and thin films ,Mechanics of Materials ,Instrumentation and measurement ,TST-SMI: Formerly in EWI-SMI ,Nanoscale science and low-D systems ,business - Abstract
Cantilever arrays are employed to increase the throughput of imaging and manipulation at the nanoscale. We present a fabrication process to construct cantilever arrays with nanotips that show a uniform tip-sample distance. Such uniformity is crucial, because in many applications the cantilevers do not feature individual tip-sample spacing control. Uniform cantilever arrays lead to very similar tip-sample interaction within an array, enable non-contact modes for arrays and give better control over the load force in contact modes. The developed process flow uses a single mask to define both tips and cantilevers. An additional mask is required for the back side etch. The tips are self-aligned in the convex corner at the free end of each cantilever. Although we use standard optical contact lithography, we show that the convex corner can be sharpened to a nanometre scale radius by an isotropic underetch step. The process is robust and wafer-scale. The resonance frequencies of the cantilevers within an array are shown to be highly uniform with a relative standard error of 0.26% or lower. The tip-sample distance within an array of up to ten cantilevers is measured to have a standard error around 10 nm. An imaging demonstration using the AFM shows that all cantilevers in the array have a sharp tip with a radius below 10 nm. The process flow for the cantilever arrays finds application in probe-based nanolithography, probe-based data storage, nanomanufacturing and parallel scanning probe microscopy.
- Published
- 2012
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