Search

The objective of the Heatshield for Extreme Entry Environment Technology (HEEET) projects is to mature a 3-D Woven Thermal Protection System (TPS) to Technical Readiness Level (TRL) 6 to support future NASA missions to destinations such as Venus and Saturn. Destinations that have extreme entry environments with heat fluxes > 3500 W/sq cm and pressures up to 5 atmospheres, entry environments that NASA has not flown since Pioneer-Venus and Galileo. The scope of the project is broad and can be split into roughly four areas, Manufacturing/Integration, Structural Testing and Analysis, Thermal Testing and Analysis and Documentation. Manufacturing/Integration covers from raw materials, piece part fabrication to final integration on a 1-meter base diameter 45-degree sphere cone Engineering Test Unit (ETU). A key aspect of the project was to transfer as much of the manufacturing technology to industry in preparation to support future mission infusion. The forming, infusion and machining approaches were transferred to Fiber Materials Inc. and FMI then fabricated the piece parts from which the ETU was manufactured.

Results from an experimental investigation designed to provide data on both mean and turbulence quantities in the axisymmetric, swirling boundary layer (with and without pressure gradient) flowing over a stationary cylinder downstreams of a spinning cylindrical section are presented. The pressure gradient was introduced into the flow field by a 25.4 mm-high, forward-facing, circular step mounted on the stationary cylinder, the step height being nearly equal to the thickness of the approaching boundary layer. All the measurements were made at a nominal upstream reference Reynolds number of 2.4 x 10 to the 6th power/m (corresponding to an upstream reference velocity of 36 to 37 m/sec) with the rotation of the spinner set to make its peripheral speed equal the reference velocity. The data reported included measurements of surface pressure and the mean surface shear-stress vector taken with a miniature, directional, surface-fence gage. These measurements were supplemented by oil-flow visualization studies of the stationary cylinder. The data indicates that the streamwise pressure gradient controls the development of the streamwise component of wall shear, but leaves the peripheral component of wall shear practically unaffected.

Experimental data have been obtained in a three-dimensional, shear-driven, turbulent boundary layer subjected to sudden transverse strain. Measurements made with a newly developed, three-dimensional laser Doppler velocimeter include all components of mean flow, turbulent Reynolds stresses, and triple-product correlations. Eddy viscosities, production, convection, turbulent diffusion, and dissipation (balance of kinetic energy equation) are extracted from the data. It was shown experimentally that eddy viscosity is strongly direction-dependent (not a scalar), indicating a need for full Reynolds stress modeling. Turbulence models for eddy viscosity, stress diffusion, pressure rate-of-strain, and anisotropy of Reynolds stresses are tested using the data. Calculations using a Reynolds stress equation model are compared with the data.

The results of an experimental investigation designed to document data on both mean and turbulence quantities in the axisymmetric, swirling boundary layer (with and without a pressure gradient) flowing over a stationary cylinder downstream of a spinning cylindrical section are discussed. The pressure gradient was introduced into the flow field by a 25.4-mm-high, forward-facing circular step mounted on the stationary cylinder, the step height being nearly equal to the approaching boundary-layer thickness. All the measurements were made at upstream reference velocity of 36-37 m/sec, with the rotation of the spinner set to make its peripheral speed equal to the reference velocity. The data reported include measurements of surface pressure and the mean surface-shear-stress vector (using a miniature directional surface-fence gage) and oil-flow visualization studies of the stationary cylinder. The data indicate that the streamwise pressure gradient controls the development of the streamwise component of wall shear but leaves the peripheral component of wall shear practically unaffected.

Experimental data have been obtained in an incompressible turbulent flow over a rearward-facing step in a diverging channel flow. Mean velocities, Reynolds stresses, and triple products that were measured by a laser Doppler velocimeter are presented for two cases of tunnel wall divergence. Eddy viscosities, production, convection, turbulent diffusion, and dissipation (balance of kinetic energy equation) terms are extracted from the data. These data are compared with various eddy-viscosity turbulence models. Numerical calculations incorporating the k-epsilon and algebraic-stress turbulence models are compared with the data. When determining quantities of engineering interest, the modified algebraic-stress model (ASM) is a significant improvement over the unmodified ASM and the unmodified k-epsilon model; however, like the others, it dramatically overpredicts the experimentally determined dissipation rate.

A detailed investigation of the unsteadiness in a reattaching, turbulent shear layer is reported. Laser-Doppler velocimeter measurements were conditionally sampled on the basis of instantaneous flow direction near reattachment. Conditions of abnormally short reattachment and abnormally long reattachment were considered. Ensemble-averaging of measurements made during these conditions was used to obtain mean velocities and Rreynolds stresses. In the mean flow, conditional streamlines show a global change in flow pattern which correlates with wall-flow direction. This motion can loosely be described as a 'flapping' of the shear layer. Tuft probes show that the flow direction reversals occur quite randomly and are shortlived. Streses shown also vary with the change in flow pattern. Yet, the global'flapping' motion does not appear to contribute significantly to the stress in the flow. A second type of unsteady motion was identified. Spectral analysis of both wall static pressure and streamwise velocity shows that most of the energy in the flow resides in frequencies that are significantly lower than that of the turbulence. The dominant frequency is at a Strouhal number equal to 0.2, which is the characteristic frequency of roll-up and pairing of vortical structure seen in free shear layers. It is conjectured that the 'flapping' is a disorder of the roll-up and pairing process occurring in the shear layer.

Experimental data have been obtained in an incompressible turbulent flow over a rearward-facing step with superimposed adverse pressure gradient. Mean velocities, Reynolds stresses and triple-products measured by a laser Doppler velocimeter are presented for two cases of adverse pressure gradient. Mixing lengths, eddy viscosities, production, convection, turbulent diffusion, and dissipation terms are extracted from the data. These data are compared with various mixing length and eddy-viscosity turbulence models. Numerical calculations incorporating the k-epsilon and the algebraic-stress turbulence models are compared with the data. When determining quantities of engineering interest, the modified algebraic-stress model (ASM) is a significant improvement over the unmodified ASM and the unmodified k-epsilon model

A nonintrusive skin-friction meter has been found useful for a variety of complex wind-tunnel flows. This meter measures skin friction with a remotely located laser interferometer that monitors the thickness change of a thin oil film. Its accuracy has been proven in a low-speed flat-plate flow. The wind-tunnel flows described here include sub-sonic separated and reattached flow over a rearward-facing step, supersonic flow over a flat plate at high Reynolds numbers, and supersonic three - dimensional vortical flow over the lee of a delta wing at angle of attack. The data-reduction analysis was extended to apply to three-dimensional flows with unknown flow direction, large pressure and shear gradients, and large oil viscosity changes with time. The skin friction measurements were verified, where possible, with results from more conventional techniques and also from theoretical computations.