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Coconut plantations throughout the Asia–Pacific region are generally characterised by the presence of low-productivity senile palms over the age of 60, which have negative impacts on farming communities, coconut processors, and the wider economy. In Fiji, despite numerous senile coconut replacement programs, 60% of coconut palms are considered senile. The purpose of this study is to provide preliminary estimates of the financial viability of a market-based approach to senile coconut palm replacement in Fiji by utilising the palms as a feedstock, for the manufacture of rotary peeled veneer, along with plantation pine and mahogany. A mathematical model capable of supporting deterministic and stochastic dynamic optimisation was developed with an objective function to maximise the gross margin of marketable veneer manufacture per hour by Gmpz procuring the optimal allocation of logs throughout the landscape. The majority of facility location and log processing scale scenarios evaluated found that utilising large volumes of senile coconut palms for the manufacture of veneer was optimal, whilst veneering mills situated near the coconut plantations in Vanua Levu were found to maximise Gmpz. Overall, the results indicate that a coconut veneer and engineered wood product (EWP) value chain could present a financially viable opportunity to support large-scale senile coconut palm replacement in Fiji.

In subtropical eastern Australia, the declining availability of traditional, large hardwood native forest logs has motivated hardwood sawmills to explore potentially utilising small logs in the manufacture of veneer-based engineered wood products (EWPs), such as laminated veneer lumber (LVL). An aspatial mathematical model that maximises net present value (NPV) over a 30-year project life has been applied to estimate the financial performance of LVL manufacture in this region. Of particular interest was how facility location affected financial performance, and whether distributed production of veneer (close to the log resource) and LVL (distant from the log resource) may be more profitable than integrated production under some circumstances. While integrated production of veneer and LVL near the resource maximised NPV, distributed production was found to be more profitable than integrated production in situations where the LVL manufacturing facility had to be located relatively far from the resource. Nevertheless, the level of value-adding and processing scale had a greater impact on financial performance than facility location. The analysis also highlighted that log procurement strategy substantially affected financial performance. Encouragingly for forest growers and wood processors, utilising large volumes of small diameter logs, was important for maximisation of NPV of larger-scale LVL facilities.

Darwin stringybark (Eucalyptus tetrodonta) is one of Northern Australia’s most important commercial forest resources. The wood exhibits desirable wood properties including high strength, natural durability, and visual appeal. The production of engineered wood products (EWPs) such as glulam from this resource represents a significant commercial opportunity for the timber industry in northern Australia. However, a major challenge to overcome is the achievement of satisfactory glue bond performance. This study evaluated the effects of different surface machining preparations, adhesive types, and curing temperatures on the bonding characteristics of Darwin stringybark. The pre-gluing surface machining method significantly influenced the timber wettability, roughness, permeability and tensile shear strength of adhesive bonds. Planing resulted in the lowest wettability, roughness, and permeability, while bonded planed samples produced the poorest tensile shear strength. Alternative surface machining methods including face milling and sanding post-planing were shown to significantly improve the timber wettability, roughness, and permeability, and also to increase the tensile shear strength of bonded samples. The resorcinol formaldehyde adhesive resulted in slightly improved tensile shear strength in most cases compared to the polyurethane adhesive. There was no significant improvement in tensile shear strength with the use of elevated temperature curing.

The principal objective of this project was to deliver and validate technologies to transform low-value forest resources and sub-optimum quality logs into high-value construction and appearance products suitable for Australian and international markets. The project was designed to achieve this objective through a methodology that focused on forest resource, new technologies, market and economic aspects. Critical to the project design was direct participation and guidance by forest industry stakeholders.

The demand for engineered wood products (EWPs) continues to rise internationally. However, for some important Australian commercial timbers such as plantation grown southern pine and native forest sourced spotted gum, a major impediment to achieving commercially viable EWP production is difficulties experienced in gluing – particularly for sawn laminate based EWPs such as glulam. Wettability and permeability have a major influence on wood adhesion. This study investigated the efficacy of different surface machining preparations on the wettability and permeability of southern pine and spotted gum. For both species, planing resulted in poor wettability, whereas face milling and sanding treatments post-planing improved wettability. Wettability increased in southern pine earlywood compared to latewood; and wettability decreased for both species with increased time post-surface machining. Planing resulted in the highest permeability for southern pine but the lowest permeability for spotted gum. Face milling resulted in higher permeability compared to sanding treatments.