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The material behavior of Polymer Infiltration and Pyrolysis based SiC/SiCN composites is studied and the characteristic thermal and mechanical properties in on- (0/90 °) and off-axis (±45 °) direction are summarized. The tensile properties are determined at room temperature and 1300 °C. Based on the ratio of Young’s modulus and strength between on- and off-axis loading, a new approach for the classification of Weak Matrix Composites (WMC) and Weak Interface Composites (WIC) is proposed, which seems to be reasonable for various CMCs. Even without fibre coating mechanical behavior of SiC/SiCN is similar to that of WIC. In order to explain this, a microstructure model is developed and confirmed by analysis of fracture surface. The effect of temperature on the tensile properties is investigated through analysis of residual thermal stresses. Even though at 1300 °C the strength is slightly lower, the fracture strain increased significantly from RT to 1300 °C.

The paper presents experimental characterization and theoretical predictions of elastic and failure properties of continuous carbon fiber reinforced silicon carbide (C/C-SiC) composite fabricated by Liquid Silicon Infiltration (LSI). Its mechanical properties were determined under uniaxial tensile, compression, and pure shear loads in two sets of principal coordinate systems, 0°–90° and ±45°, respectively. The properties measured in the 0°–90° coordinate system were employed as the input data to predict their counterparts in the ±45° coordinate system. Through coordinate transformations of stress and strain tensors, the elastic constants and stress-strain behaviors were predicted and found to be in good agreement with the experimental results. In the same way, three different failure criteria, maximum stress, Tsai-Wu, and maximum strain, have been selected for the evaluation of the failure of C/C-SiC as a type of genuinely orthotropic material. Based on the comparisons with experimental results, supported by necessary practical justifications, the Tsai-Wu criterion was found to offer a reasonable prediction of the strengths, which can be assisted by the maximum stress criterion to obtain an indicative prediction of the respective failure modes.

Due to their high thermal stability and low cost, molten chlorides are promising high-temperature fluids for example for thermal energy storage (TES) and heat transfer fluid (HTF) materials in concentrated solar power (CSP) plants and other applications. However, the commercial application of molten chlorides is strongly limited due to their strong corrosivity against commercial alloys at high temperatures. The work addresses on a fundamental level whether carbon based composite ceramics could be potentially utilized for some corrosion critical components. Liquid silicon infiltration (LSI) based carbon fiber reinforced silicon carbide (called C/C–SiC) composite is immersed in a molten chloride salt (MgCl2/NaCl/KCl 60/20/20 mole%) at 700 °C for 500 h under argon atmosphere. The material properties and microstructure of the C/C–SiC composite with and without exposure in the molten chloride salt have been investigated through mechanical testing and analysis with scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX) scanning. The results reveal that the C/C–SiC composite maintains its mechanical properties after exposure in the strongly corrosive molten chloride salt. The oxidizing impurities in the molten salt react only with residual elemental silicon (Si) in the area of the C/C–SiC matrix. In comparison, no indication of reaction between the molten chloride salt and carbon fiber or SiC in the matrix is observed. In conclusion, the investigated C/C–SiC composite has a sound application potential as a structural material for high-temperature TES and HTF with molten chlorides due to its excellent corrosion resistance and favorable mechanical properties at high temperatures.

Sandwich structures based on C/C–SiC composites (carbon fibre-reinforced carbon with silicon carbide matrix), manufactured using the liquid silicon infiltration (LSI) process and an in situ joining method, offer high specific stiffness and strength, low thermal expansion, high environmental stability, and temperature resistance. Potential application areas are thermal protection systems (TPS) for spacecraft, optical benches in satellites, and hot structures in aerospace. In this work, C/C–SiC sandwich parts of two different geometries, small sandwich samples and large sandwich structures, were manufactured and tested. Carbon fibre-reinforced polymer (CFRP) plates for the skin panels as well as for the cores were made via warm pressing of prepregs based on a 2D carbon (C) fibre fabric, preimpregnated with phenolic resin. After pyrolysis, carbon fibre-reinforced carbon (C/C) core structures were built up and joined to C/C skin panels. Finally, the resulting C/C sandwich preforms were infiltrated with molten silicon (Si), building up a silicon carbide (SiC) matrix. The resulting C/C–SiC sandwich parts were tested in four-point and three-point bending. The applied forces and the correspondent displacements and strain of the skin panels were determined. The bending and shear stiffness as well as bending moment were evaluated through analytical and finite-element (FE) simulation approaches. Furthermore, failure modes of the sandwich samples were analysed. Sandwich stiffness and ultimate bending moment obtained in the bending tests were close to the expected theoretical values, calculated on the basis of the material properties and the sandwich geometry.

The surface of a commercial PAN-based carbon fiber (CF) was modified to optimize fiber–matrix adhesion (FMA) in a CF-reinforced polymer (CFRP) preform used for the manufacture of CF-reinforced silicon carbide (C/C-SiC) composites. For these purposes, CFs were thermally desized and then electrochemically oxidized. The surface of the fibers was investigated by atomic-force microscopy. The CFs’ chemical composition, specific surface acidity and wettability were investigated by different analytical methods. CFRPs based on electrochemically oxidized and untreated CFs were subsequently carbonized and transformed into C/C-SiC via liquid silicon infiltration (LSI). The microstructure of the composites was investigated by scanning electron microscopy (SEM). Single-fiber push-out tests were used to characterize FMA and revealed the highest interfacial fracture toughness for the CFRP based on electrochemically oxidized CFs. The surface treatment also showed positive effects after siliconization, e.g., a lower conversion rate of the CFs and improved mechanical properties.

Four unidirectional fiber reinforced SiCN ceramic matrix composites were manufactured by means of polymer infiltration and pyrolysis. Two carbon fibers (T800H and Granoc XN90) as well as two silicon carbide fibers (Tyranno ZMI and SA3) without fiber coating were chosen. As matrix precursor, a poly(methylvinyl)silazane was investigated and utilized. The composites with the SA3 and the XN90 fiber had the highest tensile strengths of 478 and 288 MPa, respectively. It is considered that these high modulus fibers with the low modulus SiCN matrix create weak matrix composites. After exposure to air (T = 1200 °C, 10 h), a significant decrease of the mechanical properties was found, caused by the burnout of carbon fibers and the oxidation through open pores stemming from the PIP process and SiCN/SiCN interfaces in case of the SiC fiber based composites.

SiC/SiCN ceramic matrix composites (CMCs) are promising candidates for components of aero-engines. To evaluate the properties of these CMCs under realistic conditions, a quasi-flat panel with effusion cooling holes was investigated in a high pressure combustor rig. A Tyranno SA3 fabric-based SiC/SiCN composite with high strength and strain to failure was manufactured via polymer infiltration and pyrolysis process. Due to its weak matrix no fiber coating was necessary for damage tolerant behavior. The cooling holes in the panel were introduced via laser drilling. An outer coating of CVD-based SiC was finally applied for enhanced oxidation resistance. The specimen was tested in the combustor rig and the cooling effectiveness was evaluated. The microstructure of laser machined holes was studied via microscopy and energy-dispersive X-ray spectroscopy. The macrostructure was investigated via computing tomography scans before and after the combustor test. Material performances at higher temperatures were estimated via a material performance index. Local microstructure modifications were observed after laser drilling. No crack formation was observed in the CMC panels after rig tests. The measured global cooling effectiveness of 0.76 and the analytical performance evaluation demonstrate the potential benefit of SiC/SiCN materials in combustor applications.

The microstructure and mechanical properties of carbon fibre reinforced ZrB2 composites produced by slurry infiltration and consolidated by reactive melt infiltration were investigated. Fibres were preliminary infiltrated with ZrB2/B slurries with varying ZrB2/B ratios. Then the composites were infiltrated with Zr2Cu melt at 1200 °C under vacuum. Boron was chosen as the reactant phase, while raw ZrB2 was added as a filler to prevent excessive swelling. With increase of boron content the infiltration becomes more difficult due to the reaction of alloy and boron. The boron is completely converted to nano ZrB2 grains. Some ZrC is produced from the side reaction between Zr2Cu and the carbon fibre, resulting in reduction of fibre diameter. The flexural strength increased from 360 to 560 MPa with the increase of boron content, while KIc amounted to 10 MPa⋅m0.5 but was affected by large scatter. The mechanical behaviour was mostly dominated by matrix properties.

Thanks to their high energy density and thermal conductivity, metallic Phase Change Materials (mPCM) have shown great potential to improve the performance of thermal energy storage systems. However, the commercial application of mPCM is still limited due to their corrosion behavior with conventional container materials. This work first addresses on a fundamental level, whether carbon-based composite ceramics are suitable for corrosion critical components in a thermal storage system. The compatibility between the mPCM AlSi12 and the Liquid Silicon Infiltration (LSI)-based carbon fiber reinforced silicon carbide (C/C-SiC) composite is then investigated via contact angle measurements, microstructure analysis, and mechanical testing after exposure. The results reveal that the C/C-SiC composite maintains its mechanical properties and microstructure after exposure in the strongly corrosive mPCM. Based on these results, efforts were made to design and manufacture a container out of C/C-SiC for the housing of mPCM in vehicle application. The stability of the component filled with mPCM was proven nondestructively via computer tomography (CT). Successful thermal input- and output as well as thermal storage ability were demonstrated using a system calorimeter under conditions similar to the application. The investigated C/C-SiC composite has significant application potential as a structural material for thermal energy storage systems with mPCM.

In this study, burner rig testing of Si/Yb2Si2O7 environmental barrier coating protected SiC-based ceramic matrix composites was conducted. Tests were performed at standard conditions as well as with liquid water injection to the flame. Furthermore, the influence of the impingement angle of the flame (45° vs. 90°) on water vapor corrosion was explored. Gas flow rates were adapted in each test to adjust 1250 °C at the sample surface. The comparison of test results showed that water injection advances the corrosion of the Yb2Si2O7 topcoat and the impingement angle affects the size and shape of the corroded area on the sample surface.

The sandwich structures based on continuous fiber reinforced grid cores and skin panels have been developed via Liquid Silicon Infiltration (LSI) and in situ joining methods. Because of its excellent specific stiffness and temperature resistance, these lightweight structures have a sound potential for various application areas such as aerospace and construction industries. In this study, the characterization of the mechanical performance of grid core structures for continuous fiber reinforced C/C-SiC sandwich composites under four-point-bending load is presented. The effective bending and shear stiffness and the deflection at mid-span of the sandwich structure are determined and compared through experimental, analytical and FE-simulation (Finite Element simulation) approaches. The comparison showed good correlation. The analytical and FE-simulation approaches have been further used to study the parameter effects and the influence of the different grid core structures on the bending properties respectively. The proposed different approaches are suitable to determine and simulate the mechanical properties of C/C-SiC sandwich structures and are versatile tools for further product development.

In this work, a recent production technique of oxide ceramic matrix composites with a porous matrix based on commercial prepregs from Axiom, USA, was developed and investigated. The main objectives were to study the influences of the different prepreg types and the manufacturing process on the material properties. Two commercially available prepregs – Nextel™ 720 fabric with alumina-silica matrix based on a non-aqueous slurry and Nextel™ 610 with alumina matrix based on an aqueous slurry – are processed with the simple techniques of laminating, warm pressing, drying and sintering. The manufacturing process has been defined on one hand based on the prepreg manufacturer’s recommended curing cycle as well as based on thermogravimetric analysis. On the other hand, standard-processes from own know-how were used which are based on the wet layup technique with fabrics infiltrated by hand. The manufacturer of the prepreg recommended curing via warm compression or autoclave process. The autoclave process has been pushed aside in order to significantly reduce production costs. The matrix composition has been analyzed after different processing steps. Bending and shear tests showed the influence of the different prepregs and thermal treatment on mechanical properties. Based on experimental results from microstructural analysis and mechanical testing, it was shown that prepregs out of alumina fabric with an aqueous alumina matrix are suitable for the production of the all-oxide CMCs.

Damage-tolerant ceramic matrix composites (CMC) are prone to high temperature applications under severe environmental conditions and usually utilize carbon or ceramic fibres (e.g. SiC) as reinforcements of ceramic matrices with inherent low elongation to break compared to common metals. However, CMC reveal an elongation to break and stiffness similar to the ceramic matrices, and thus need a fibre coating in order to improve the elongation to break length and thus to achieve damage tolerance of the composite. In addition, such fibers often expose a low ductility during failure. As a consequence, design criteria for components of such CMC materials are limited by the low strain of failure. In order to overcome this problem, we follow the idea of a reinforcement concept of a ceramic matrix reinforced by refractory metal fibres to reach pseudo ductile behaviour during failure. Tungsten (W) and molybdenum (Mo) fibers were chosen as reinforcement in SiCN CMC manufactured by polymer infiltration and pyrolysis process. These fibres are commercially available since they are widespread used in light bulbs, etc. , and possess an intrinsic higher elongation to break, compared to ceramic fibres, as well as high stiffness even at high temperatures. W/SiCN and Mo/SiCN composites were manufactured via filament winding and resin transfer moulding of commercially available polysilazanes, pyrolysed and re-densified by multiple reinfiltration and pyrolysis steps. These composites were investigated with respect to microstructure, flexural and tensile strength. Single fibre strengths for W and Mo were investigated and compared to the strength of the composites. Tensile strengths of 206 and 156 MPa as well as bending strengths of 427 and 312 MPa were achieved for W/SiCN and Mo/SiCN composites, respectively. W fibre became brittle across the entire cross section, while the Mo fibre showed a superficial, brittle reaction zone but kept ductile on the inside.

The paper presents characterization and modeling of generation of cracks during pyrolysis process of manufacturing of C/C–SiC material. Crack patterns during pyrolysis strongly depend on the fiber/matrix interface strength and temperature. In order to model the exact crack pattern as in the material, fiber/matrix interface strength was taken as a varying parameter and temperature change boundary conditions were applied on a virtual microstructure (50 × 50 μm2). The resulting crack pattern is then compared with SEM images of material with high and low fiber/matrix interface strength. The presented models are successfully able to simulate the material behavior and the consequent generation of cracks during pyrolysis process. Microstructure of the material has been then analyzed with the help of image segmentation techniques using Python. Based on the crack area distribution obtained from the SEM‐analysis, microstructures can now be compared qualitatively as well as quantitatively.

Because of the excellent fracture toughness and oxidation resistance, carbon fiber reinforced silicon carbide (C/C-SiC or C/SiC) exhibits a sound potential in various application areas such as aerospace technology and high-performance braking systems. For the composite’s reliable design, production, examination, quality assurance and verification, however, the statistical distribution of mechanical properties is of crucial interest and has not been investigated in detail yet. In this work, the strength values of C/C-SiC composite, which was developed via Liquid Silicon Infiltration at the Institute of Structures and Design of German Aerospace Center (DLR), were measured under tensile, bending and compression load. The results were analyzed by normal and Weibull distribution statistics and verified by Kolmogorov–Smirnov-test (KS-test) and Anderson–Darling-test (AD-test). Based on the statistical analysis, the 4PB-strength of C/C-SiC composite can be better described by Weibull distribution. In comparison, normal distribution is more suitable for the compression strength. The influence of different numbers of coupons on the mechanical properties has been identified. A scanning electron microscope (SEM) was employed to analyze the fracture surface, which confirmed that the different statistical distribution of strength values was caused by various failure mechanisms.

The paper presents enhanced studies of investigation and modeling of failure properties for wound ceramic matrix composites with varied fiber orientations under tensile loading. Based on mechanical tests and microstructure analysis, the characteristics of a virtual equivalent unidirectional layer (UD-layer) were examined and treated as input for modified Tsai-Wu failure criterion. In order to predict the mechanical properties with more accuracy, particular features of the investigated material have to be taken into consideration: definition of two material modeling groups based on the analysis of microstructure; interaction between failure strength and strain through inelastic deformation; inclusion of inhomogeneities created due to the manufacturing process in the analytical model. Based on the good correlation between the experiments and the modeling results, it can be shown that modeling approaches, considering the above mentioned particular material features, allow a very accurate prediction of the mechanical properties under in-plane tensile loading of CMC laminates.

The determination of the hardness allows useful qualitative conclusions regarding the mechanical properties of materials. It is one of the most economical characterization methods, since this can be carried out with little effort by small plates. However, the characterization of hardness of ceramic matrix composites (CMCs) is a challenge due to their heterogeneous structure and high level of hardness and has thus rarely been investigated. In this work, the experimental procedure and results of determination of the hardness of CMCs using diamond sphere are presented. Several CMCs with different fibers and with porous and dense matrices were investigated. The instrumented indentation testing method was applied with load transducer and displacement sensor. The visual load-unload curve generated during the indentation process was analyzed to determine the hardness and stiffness of the samples. The test load and the number of load-unload-cycles were varied for selected materials in order to provide recommendations for a suitable experimental procedure, which should be applicable to other CMCs.

For the continuous development of ultra high temperature ceramic matrix composites manufactured using reactive melt infiltration (RMI), the influence of three different melt alloys and two preform ...

SiC/SiC ceramics consist of silicon carbide fibres embedded in a silicon carbide matrix. As an alternative to classic CVI and PIP routes, Liquid Silicon Infiltration (LSI) was chosen as a technique with short process times to obtain composites with low porosity. Silicon carbide composites show good thermal shock resistance, a low coefficient of thermal expansion and excellent physical and chemical stability at elevated temperatures and are therefore regarded as promising candidates for various applications in jet engines and in power engineering. To build up the matrix, different phenolic resin based carbon precursors were infiltrated in fibre preforms and thermally cured, pyrolysed and siliconized. The aim is to obtain a high carbon yield during pyrolysis and to control the pore morphology in a way that the following liquid silicon infiltration leads to a complete reaction of the carbon matrix with silicon to SiC. The siliconization behaviour and conversion into SiC in dependence of pore morphology and chosen precursor is analysed.At the same time a functional fibre coating has to be developed which protects the fibres from liquid silicon and simultaneously provides a weak fibre matrix bonding. A LPCVD-SiNx fibre coating has been chosen and is investigated in fibre composites especially in terms of protection and reactivity in different atmospheres during pyrolysis and siliconization.

Uncoated SiC fibres in SiC/SiC composites manufactured by the liquid-silicon infiltration (LSI) process show a strong degradation as a result of silicon attack. The goal of this research is the development of a SiNx-based fibre coating, which acts as a barrier against the liquid silicon. The coating is applied by means of low-pressure chemical vapour deposition (LPCVD) utilising the gaseous precursors silane (SiH4) and ammonia (NH3) on a commercial SiC multifilament yarn. The result is an amorphous fibre coating with an increasing coating thickness and a variable chemical composition from the middle of the yarn to the edges. The coated fibres exhibit a reduced characteristic Weibull strength in comparison to the uncoated fibres. In order to examine the stability of the films, the coated fibres undergo a heat treatment at 1450 °C in different environments (vacuum, argon and nitrogen). In all environments, the amorphous SiNxcoatings crystallise to the trigonal Si3N4. Depending on the coating thickness cracks and defects develop. However, the best results and the lowest amount of damaging occurs during the treatment in nitrogen.

For continuous fiber-reinforced ceramic matrix composites, there is an extensive knowledge of the influence of specimen geometry on the failure mode and the determined strength in bending tests. In contrast, there are almost no studies on this topic for short-fiber-reinforced CMC, and as a consequence no testing standard for bending tests for such materials exists. In the present work, the influence of the specimen cross-section and the span width on the calculated mean and variance of the bending strength of different short fiber CMC (C/SiC with 3 mm and 10 mm fiber length) were examined. Below a certain specimen cross-section a decrease of the determined bending strength was observed. The relationships between the orientation of fiber bundles in the loaded area of the bending sample, the region of failure initiation and measured failure stress was investigated by high resolution X-ray CT in order to obtain further insight into the causes of strength scatter in these materials. The effect of different surface qualities prepared by grinding and milling on the measured bending strength in short fiber C/SiC was found to be negligible.

In a new design approach, C/C–SiC sandwich structures have been realized via liquid silicon infiltration and in situ joining methods. In the first process step, the carbon fiber reinforced polymer preforms for the planar skin plates as well as for the core structures were manufactured via warm pressing and autoclave technique, using C fiber fabrics preimpregnated with phenolic resin. Thereby, two types of C/C–SiC core structures were used: foldcore and grid core. In the second process step, the sandwich components were pyrolyzed separately, leading to porous C/C preforms and subsequently joined to a C/C sandwich structure, using an adhesive. In the last process step, the C/C structure was infiltrated with molten Si, and the SiC matrix was built up by a chemical reaction of Si and C, leading to a permanently joined C/C–SiC sandwich structure. For mechanical characterization, sandwich specimens were manufactured and tested in 4 point bending.

Liquid Silicon Infiltration (LSI) is a technique to manufacture non-oxide ceramic matrix composites such as C/C-SiC or SiC/SiC. In the beginning of this three-step process, fiber preforms are shaped and impregnated with phenolic resins. After curing, the preforms are pyrolyzed to convert the polymer matrix to a porous carbon matrix. This porosity is then used to infiltrate liquid silicon by capillary forces. Simultaneously, an exothermic reaction of silicon and carbon creates a silicon carbide matrix. Generally the liquid silicon reacts with any carbon and even with SiC present in the form of fibers, fiber coatings or matrix. Therefore, especially the fibers must be protected from Si attack effectively. The morphology of silicon carbide was observed to be heavily driven by Ostwald ripening. This can be suppressed by the addition of boron to the melt. The initially formed SiC crystals in C/C-SiC composites are hereby prevented from grain coarsening, resulting in almost completely preserved C/C blocks. For the manufacture of SiC/SiC composites, the silicon boron alloys allow an effective preservation of the nanocrystalline SiC-fibers. Thus, the use of Si based B containing alloys helps effectively to moderate and control the aggressive reaction during LSI process.

From the literature, it is known that due to their glass formation tendency, it is not possible to deposit fully-crystalline silicate coatings when the conventional atmospheric plasma spraying (APS) process is employed. In APS, rapid quenching of the sprayed material on the substrate facilitates the amorphous deposit formation, which shrinks when exposed to heat and forms pores and/or cracks. This paper explores the feasibility of using a high-velocity oxygen-fuel (HVOF) process for the cost-effective fabrication of dense, stoichiometric, and crystalline Yb2Si2O7 environmental barrier coatings. We report our findings on the HVOF process optimization and its resultant influence on the microstructure development and crystallinity of the Yb2Si2O7 coatings. The results reveal that partially crystalline, dense, and vertical crack-free EBCs can be produced by the HVOF technique. However, the furnace thermal cycling results revealed that the bonding of the Yb2Si2O7 layer to the Silicon bond coat needs to be improved.

For use of short fiber reinforced ceramics the knowledge of the influence of coupon geometry on the failure mode and the determined resistance in bending tests is necessary. In contrast to the continuous fiber reinforced ceramic matrix composites (CMC), for short fiber reinforced CMC there are only few studies and no standard on consideration of size effects. In the present work, the influence of coupon geometry and test conditions on the average value and distribution of flexural strength has been investigated. Two short fiber CMCs with different fiber length were examined under four point bending load. Moreover, the relationship between fiber orientation in the loaded area, failure location and measured flexural strength was investigated through high resolution X-ray computer tomography (μCT) and SEM. The presented outputs will be proposed to a future standard for bending test of short fiber reinforced CMC materials with different fiber length.

At the Institute of Structures and Design of German Aerospace Center (DLR) in Stuttgart, C/C-SiC sandwich structures based on continuous fiber reinforced folded cores and skin panels have been developed via Liquid Silicon Infiltration (LSI) and in situ joining method. The resulting lightweight structures offer a high potential in various application areas such as optical benches of satellites or charging racks for high temperature furnaces.A major impediment for the new development and practical application of ceramic sandwich structures is the lack of know-how of characterization and simulation of their mechanical properties. In this study, several types of C/C-SiC sandwich structures with folded cores with different fiber orientations (0°/90° and ±45°) in the core structure were manufactured and mechanically tested in four point bending. The mechanical properties of the different sandwich structures were correlated to analytical calculation and numerical (finite element) simulation. The comparison showed good correlation. The proposed evaluation methods are suitable to determine and simulate the mechanical properties of C/C-SiC sandwich structures and are a versatile tool for further product development.

From the literature, it is known that due to their glass formation tendency, it is not possible to deposit fully-crystalline silicate coatings when the conventional atmospheric plasma spraying (APS) process is employed. In APS, rapid quenching of the sprayed material on the substrate facilitates the amorphous deposit formation, which shrinks when exposed to heat and forms pores and/or cracks. This paper explores the feasibility of using a high-velocity oxygen-fuel (HVOF) process for the cost-effective fabrication of dense, stoichiometric, and crystalline Yb2Si2O7 environmental barrier coatings. We report our findings on the HVOF process optimization and its resultant influence on the microstructure development and crystallinity of the Yb2Si2O7 coatings. The results reveal that partially crystalline, dense, and vertical crack-free EBCs can be produced by the HVOF technique. However, the furnace thermal cycling results revealed that the bonding of the Yb2Si2O7 layer to the Silicon bond coat needs to be improved.

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