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Highlights Owing to the outstanding properties of boron carbide (B4C) particles, material researchers have shown potential in filler‐reinforced polymer composites. The present work studied the implication of B4C fillers on the mechanical and ballistic properties of glass fiber epoxy reinforced composites. Two different weight percentages of 2 and 4 wt% B4C fillers were used to modify the epoxy resin. The composite samples with glass fabric woven were made through compression molding. The results show that the tensile, flexural, interlaminar, impact strength and hardness of glass fiber composite were improved by addition of 2 wt% of B4C. The high‐velocity ballistic tests were conducted on the unfilled and B4C filler‐reinforced composites using a 9 mm parabellum projectile with an initial striking of 372 ± 15 m/s. The least back face signature (BFS) and highest specific energy absorption (SEA) were observed for 2 wt% B4C filler composite. Adding B4C filler enhanced matrix toughening and interfacial bonding between fiber and matrix. Matrix cracking and fiber breakage result in the least ballistic resistance for unfilled composite. Fracture behavior was studied on tensile, impact, and ballistic‐tested samples using scanning electron microscopy. The fractured surfaces of filler‐reinforced composite demonstrated good interfacial bonding, matrix hardening, and fiber pullouts. The addition of B4C with epoxy up to 2 wt% improves the mechanical and ballistic properties of the composites. The least back face signature and highest specific energy absorption were observed for 2 wt% B4C filler composite. B4C filler enhanced matrix toughening and interfacial bonding between fiber and matrix. Failure of unfilled glass fiber composites is a combination of matrix cracking, fiber pullout, and interface debonding. [ABSTRACT FROM AUTHOR]

This research aims to investigate the ballistic resistance of base material (BM)and "Friction Stir Welded (FSW)", AA5083 aluminum alloy. The primary objective was to build a finite element model to predict kinetic energy absorption and target deformation under single and multiple projectile impact conditions. This study employed 7.62mm Hard Steel Core (HSC) projectiles produced from Steel 4340. The target was analyzed using commercially available Abaqus Explicit software for Finite Element Analysis. It was noticed that the generation of kinetic energy and surface residual velocity increases as the number of projectile strikes increases. In addition, the experimental ballistic test was conducted to validate the numerical results. Using the analytical Recht-Ipson model, each target's experimental residual velocity was determined. It was determined that weldments perform less well (30%) as compared to BM targets. Occurrence of plastic deformation during welding causes reduction in ballistic performance of weldments. For both the computational and experimental approaches, a correlation between residual velocities was found. The plastic deformations with ductile hole formation were observed in all the cases. [ABSTRACT FROM AUTHOR]