1. Real-time endpoint monitoring and determination for a pharmaceutical salt formation process with in-line FT-IR spectroscopy
- Author
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Zhihong Ge, Amar J. Mahajan, Lili Zhou, Tao Wang, Dean Ellison, Sherry Song, and Zhihao Lin
- Subjects
Hydrochloride ,Chemistry, Pharmaceutical ,Process analytical technology ,Clinical Biochemistry ,Analytical chemistry ,Pharmaceutical Science ,Infrared spectroscopy ,p38 Mitogen-Activated Protein Kinases ,Analytical Chemistry ,chemistry.chemical_compound ,Spectroscopy, Fourier Transform Infrared ,Drug Discovery ,Technology, Pharmaceutical ,Spectroscopy ,Chromatography, High Pressure Liquid ,Principal Component Analysis ,Models, Chemical ,Pharmaceutical Preparations ,chemistry ,Yield (chemistry) ,Attenuated total reflection ,Calibration ,Endpoint Determination ,Salts ,Titration - Abstract
An application of Fourier transform infrared (FT-IR) spectroscopy equipped with an attenuated total reflectance (ATR) probe for in-line monitoring of a hydrochloride (HCl) salt formation process of 4-{1-methyl-2-piperidin-4-yl-4-[3-(trifluorometryl)phenyl]-1H-imidazol-5-yl}-N-[(1S)-1-phenylethyl]pyridine-2-amine (freebase), an active pharmaceutical ingredient as a P38 MAP kinase inhibitor, is described. The freebase forms both mono- and bis-HCl salts due to its structural features. The mono-HCl salt is the desired product but the bis-salt is an impurity. The key to maximizing the product yield and minimizing the impurity level is to monitor the salt-forming reaction and to terminate it at the correct HCl charge amount. The process analytical technology (PAT) provided real-time data for process control and overcame the limitations that had been previously encountered by other analytical instrumentations, such as high-performance liquid chromatography and titration. Two qualitative approaches for reaction endpoint determination were employed. In the first approach, changes in the concentration of the freebase and bis-salt were monitored via the first derivative concentration profiles. The flat point in the freebase profile and the rise in the bis-salt profile were used as a detection bracket for the endpoint of HCl charging. In the second approach, principal component analysis (PCA) was used to classify the status of the process based on a spectral library consisting of spectra collected around the endpoint. Results indicated that both methods provided adequate accuracy for endpoint control in a small window between 1.0 and 1.05 HCl to freebase mole ratio. Both methods were used to support a scaled up process. Three batches of MAP mono-HCl salt formation were successfully controlled and prepared.
- Published
- 2006
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