1. Evaluation of micro-drilling technologies for metal-injection-molded 420 stainless steel
- Author
-
David E. Silverman, Bryan Chu, Benjamin E. Jacoby, and Johnson Samuel
- Subjects
0209 industrial biotechnology ,Engineering ,business.industry ,Mechanical Engineering ,Metallurgy ,Nozzle ,Drilling ,Thrust ,02 engineering and technology ,021001 nanoscience & nanotechnology ,Industrial and Manufacturing Engineering ,020901 industrial engineering & automation ,Electrical discharge machining ,Machining ,Surface roughness ,General Materials Science ,Ultrasonic sensor ,Composite material ,Tool wear ,0210 nano-technology ,business - Abstract
Metal-injection-molded (MIM) 420 stainless steel is a commonly used material for high-value products such as fuel injector nozzles. However, the trade-offs involved in using different micro-drilling processes on this material are not well-documented in literature. This article presents a micro-drilling study of MIM 420 stainless steel using four candidate processes: micro-electrical discharge drilling (micro-EDD), ultrasonically assisted micro-EDD, micro-mechanical drilling (micro-MD), and ultrasonically assisted micro-MD. The micro-EDD results shows that the use of ultrasonic vibrations significantly improves the overall process time, spark erosion efficiency, and material removal rate of the process. However, this improvement comes at the expense of increased tool wear and surface roughness, especially while machining under high-discharge-energy conditions. The micro-MD results show that the use of ultrasonic vibrations is beneficial in lowering the thrust force, drilling torque, and tool wear a...
- Published
- 2016
- Full Text
- View/download PDF