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The aerospace industry is imposing increasingly strict dimensional tolerances, which is forcing continuous development in component manufacturing. Ensuring tight dimensional tolerances is difficult for thin-walled structures due to their reduced stiffness, which are increasingly used in the aerospace industry, where titanium alloys and nickel alloys, among others, dominate. Developments in this area are causing a search for machining conditions that provide sufficient quality characteristics including dimensional and shape accuracy. We discuss, herewith, thin wall deformations in the horizontal orientation of Inconel 625 nickel alloy samples in cross-sections perpendicular and parallel to the direction of tool feed motion. We measured dimensional and shape accuracy using a 3D optical scanner and also using a coordinate measuring machine to correlate these results. We compared the results obtained by the two methods and obtained the maximum discrepancy of the results equal to around 8%. Samples made with adaptive cylindrical milling had similar values of thin wall deviations, with the smallest deviations observed for the sample made with the tool for high-performance machining using adaptive cylindrical milling. [ABSTRACT FROM AUTHOR]

Titanium and nickel alloys are used in the creation of components exposed to harsh and variable operating conditions. Such components include thin-walled structures with a variety of shapes created using milling. The driving factors behind the use of thin-walled components include the desire to reduce the weight of the structures and reduce the costs, which can sometimes be achieved by reducing the machining time. This situation necessitates, among other things, the use of new machining methods and/or better machining parameters. The available tools, geometrically designed for different strategies, allow working with similar and improved cutting parameters (increased cutting speeds or higher feed rates) without jeopardizing the necessary quality of finished products. This approach causes undesirable phenomena, such as the appearance of vibrations during machining, which adversely affect the surface quality including the surface roughness. A search is underway for cutting parameters that will minimize the vibration while meeting the quality requirements. Therefore, researching and evaluating the impact of cutting conditions are justified and common in scientific studies. In our work, we have focused on the quality characteristics of horizontal thin-walled structures from Ti6Al4V titanium alloys obtained in the milling process. Our experiments were conducted under controlled cutting conditions at a constant value of the material removal rate (2.03 cm3⁄min), while an increased value of the cut layer was used and tested for use in finishing machining. We used three different cutting tools, namely, one for general purpose machining, one for high-performance machining, and one for high-speed machining. Two strategies were adopted: adaptive face milling and adaptive cylindrical milling. The output quantities included the results of acceleration vibration amplitudes, and selected surface topography parameters of waviness (Wa and Wz) and roughness (Ra and Rz). The lowest values of the pertinent quantities were found for a sample machined with a high-performance tool using adaptive face milling. Surfaces typical of chatter vibrations were seen for all samples. [ABSTRACT FROM AUTHOR]

Problems with overheating and unstable temperature of industrial equipment are the reasons for generating significant costs that for companies. Solving the problems related to heat removal is a challenge in modern industry. Phase change materials are the solution to these challenges (PCM). These substances can accumulate and release large amounts of thermal energy during the phase change transition. The value of the phase transition enthalpy determines the energy storage capacity. The paper presents the results of phase transitions of selected materials. The measurements were carried out on a stand for testing phase change materials. The laboratory stand made it possible to determine the thermodynamic parameters of the phase transition. The substances analysed are kinds of paraffin of different chemical composition. Due to the diversity of substances, it is possible to analyse the influence of the chemical composition on possible uses in industrial applications for energy storage.

The paper is part of the research aimed at determining if the vortex flow pancake (VFP) hybrid rocket engine is feasible as green in-space chemical propulsion. The objective of this study is to test an N2O/HDPE VFP hybrid ignited with N2O/C3H8 torch igniter. The N2O is used in self-pressurizing mode, which results in two-phase flow and varying inlet conditions, thus better simulating real in-space behavior. The study begins with characterizing the torch igniter, followed by hot-fire ignition tests of the VFP. The results allow for the improved design of the torch igniter and VFP hybrid. The axial regression rate ballistic coefficients are reported for the N2O/HDPE propellants in the VFP configuration. [ABSTRACT FROM AUTHOR]