167 results on '"Choiron, Moch. Agus"'
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2. Effect of chemical treatment on the physical and thermal stabillity of Hibiscus Tiliaceus Bark Fiber (HBF) as reinforcement in composite
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Wirawan, Willy Artha, Sabitah, A'yan, Choiron, Moch Agus, Muslimin, Mukhlis, Zulkarnain, Akbar, and Budiarto, Balla Wahyu
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- 2023
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3. Peer-Review Statements
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Wirawan, Willy Artha, Choiron, Moch. Agus, Setiawan, Dian M., Chan, Albert P. C., Series Editor, Hong, Wei-Chiang, Series Editor, Mellal, Mohamed Arezki, Series Editor, Narayanan, Ramadas, Series Editor, Nguyen, Quang Ngoc, Series Editor, Ong, Hwai Chyuan, Series Editor, Sachsenmeier, Peter, Series Editor, Sun, Zaicheng, Series Editor, Ullah, Sharif, Series Editor, Wu, Junwei, Series Editor, Zhang, Wei, Series Editor, Wirawan, Willy Artha, editor, Choiron, Moch. Agus, editor, and Setiawan, Dian M., editor
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- 2023
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4. Enhancing Maritime Safety: Comparative Analysis of Fiberglass Vessels’ Crashworthiness in Indonesia’s Fishing Industry.
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Choiron, Moch Agus, Sunardi, Sugiarto, and Setyarini, Putu Hadi
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Wooden fishing boats remain susceptible to accidents due to their material limitations. This study addresses this concern by comparing the crashworthiness of aluminum and fiberglass, two increasingly popular shipbuilding materials in Indonesia. Finite element simulations using ANSYS 2020 were employed to analyze deformation, stress, and energy absorption during collisions at high speeds (20 and 30 knots). The results, presented in a table, demonstrate that aluminum vessels exhibited significantly higher energy absorption (EA) compared to fiberglass counterparts. This trend held true across different material thicknesses (10mm and 6mm) and collision speeds (20 and 30 knots). For instance, at 20 knots, aluminum vessels absorbed over ten times the energy compared to fiberglass vessels with the same thickness. These findings conclusively demonstrate the superior crashworthiness of aluminum, making it a safer and more resilient material for constructing fishing boats. This research contributes to the ongoing discussion on maritime safety and has implications for promoting the use of aluminum in future shipbuilding practices in Indonesia and beyond. [ABSTRACT FROM AUTHOR]
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- 2024
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5. Multi objective optimization of cylindrical multi cell crash box by using response surface methodology.
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Nurfaza, Alyssa Sekar, Choiron, Moch. Agus, and Purnowidodo, Anindito
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RESPONSE surfaces (Statistics) , *ENERGY development , *GENETIC algorithms , *COMPUTER simulation , *ABSORPTION , *BIONICS , *TRAFFIC fatalities - Abstract
The number of traffic fatalities in Indonesia rose every year. Frontal crash was the most frequent of all the crash direction. In order to reducing occupant deaths and injuries, structural crashworthiness recently has acquired paramount significance in the development of energy absorption crash boxes. For this purpose, the robust design crash box using multi objective optimization based on the MOGA method (Multi-Objective Genetic Algorithm) was carried out. Tri-tubular multi-cell crash box was designed based on a bionic structure. The selection of design variables, namely the thickness of the outer, middle, and inner walls, was made to achieve optimal energy absorption during crashes while also prioritizing lightweight design. Energy absorption crash box with different wall thickness were simulated under frontal crushing load. According to the computer simulation results, it is evident that the wall thickness ratio significantly influences the crashworthiness. An increase in the middle and inner wall thickness showed an increase in the absorption of energy. [ABSTRACT FROM AUTHOR]
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- 2024
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6. Energy absorption and deformation pattern of honeycomb hybrid crash box under frontal load.
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Astuti, Fina Andika Frida, Choiron, Moch. Agus, Purnowidodo, Anindito, and Irawan, Yudy Surya
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HONEYCOMB structures , *CARBON-based materials , *ALUMINUM tubes , *ABSORPTION , *3-D printers , *THREE-dimensional printing , *COMPOSITE columns , *CONCRETE-filled tubes , *POLYLACTIC acid - Abstract
Many studies on crash box design focus on improving energy absorption performance in case of collision. Studies on crash box design are inspired by nature, one of which is the honeycomb design structure. The development of 3D printer technology greatly supports the production of complex designs. Polylactic acid (PLA) material with a carbon base has an opportunity as an alternative material for hybrid crash boxes. This study aims to determine the energy absorption and deformation pattern of the honeycomb hybrid crash box design. The crash box outer wall has a tube cross-section using aluminum and honeycomb filled with PLA carbon filament material. The crash box models are varied as a Circular Tube (CT), Honeycomb Structure (HS), and Honeycomb Hybrid Crash Box (HHC). The quasi-static test is used with a speed of 5 mm/min. Based on the results, it can be seen that the deformation pattern of the honeycomb hybrid crash box on the circular aluminum tube is concertina mode. The honeycomb-filled structure produces mixed mode and support by entering folding on a circular aluminum tube. Energy absorption of the HHC design increased by 17.95% compared with the sum of absorption energy of CT and HS. The energy absorption of the Honeycomb Hybrid Crash Box (HHC) increases because there is no fracture of the Honeycomb Structure (HS). This capability is due to the interaction effect between CT and HS. This model proves that using honeycomb filled increases the energy absorption of the hybrid crash box. [ABSTRACT FROM AUTHOR]
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- 2024
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7. Corrosion Behaviour of Stainless Steel 316L in Chloride Environment After Dry Machining by Face Milling at Various Spindle Speed
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Widodo, Teguh, Raharjo, Rudianto, Bintarto, Redi, Alamsyah, Fikrul Akbar, Wahyudiono, Arif, Choiron, Moch Agus, Widodo, Teguh, Raharjo, Rudianto, Bintarto, Redi, Alamsyah, Fikrul Akbar, Wahyudiono, Arif, and Choiron, Moch Agus
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This study attempts to investigate the impact of spindle speed on the corrosion characteristics of 316L stainless steel during the face milling process in dry condition. The machining parameters, such as spindle speed, have an impact on the surface properties of the material after the processes. It is essential to devote significant attention that these parameters can still affect the surface condition of 316L stainless steel, which may then affect its corrosion properties. This research aimed to examine the corrosion characteristics of 316L stainless steel subsequent to the face milling process using the potentiodynamic polarization technique in a chloride-containing environment. The face milling technique use a 6 mm carbide cutter tool, with spindle speed variations of 1800 rpm, 1600 rpm, and 1400 rpm. The feed rate is maintained in constant rate, which is 0.002 mm/rev. The findings of the corrosion rate test indicate that variations in spindle speed lead to fluctuations in the corrosion rate value. There finding shows an inverse relationship between the value of spindle speed and the corrosion rate, wherein an increase in spindle speed corresponds to a decrease in the corrosion rate
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- 2024
8. Crashworthiness Performance of Circular Hybrid Crash Box with Friction Model Due to Axial Load
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Wakhidah, Delia Hani, Choiron, Moch Agus, Purnowidodo, Anindito, Irawan, Yudy Surya, Wakhidah, Delia Hani, Choiron, Moch Agus, Purnowidodo, Anindito, and Irawan, Yudy Surya
- Abstract
In the previous study, hybrid crash box combines low-density and high-strength of composite materials with aluminium materials had been developed. In this study, circular hybrid crash box with friction model is investigated. Crash box design is modelled by using computer simulation with ANSYS Workbench. Composite Carbon Toray T300 – Epoxy Resin (CCE) and metal Aluminium Alloy 6063 (AA6063) is used as hybrid crash box material. Axial loading with a speed of 10 m/s is applied to circular hybrid crash box model by using impactor with mass of 100 kg. The orientation angle of composite lay-up and hybrid material configuration with two models of friction was running as 16 models. Energy absorption and deformation pattern were observed to determine crashworthiness performance. Based on the results, it can be denoted that the Al-Ko45 with friction model of 0,68 shows largest energy absorption of 7,53 kJ with specific energy absorption of 32,552 kJ/kg. The deformation pattern produces mixed mode with progressive crushing folding that can enhance energy absorption
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- 2024
9. Simulation of Dissimilar (Al1100-Cu) Friction Stir Welding Using Convection Coefficient between Workpiece and Backing Plate Based on its Deformation
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Robbany, Fathi, primary, Darmadi, Djarot B., additional, Irawan, Yudy Surya, additional, Choiron, Moch Agus, additional, and Setiawan, Widia, additional
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- 2024
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10. Experimental and computer simulation of circular crash box under axial crushing.
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Wakhidah, Delia Hani, Choiron, Moch Agus, and Irawan, Yudy Surya
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COMPUTER simulation , *ALUMINUM alloys , *GEOMETRIC modeling , *COMPRESSION loads , *COMPOSITE columns - Abstract
This study investigates the deformation pattern and absorbed energy in a circular crash box under axial crushing. The crash box model used circular cross section with AA6063 Aluminum Alloy material. Using a Universal Testing Machine and reversing the loading direction for a compression test, experimental testing was performed. ANSYS Workbench software is chosen and used for simulation step, followed by geometry model is assumed as rigid material which cannot be deformed. Crash box material assuming as bilinear isotropic hardening. Bilinear isotropic hardening model is commonly used in numerical simulation as plastic-elastic properties represented by two linear lines. Also, the bottom of the crash box is defined as fixed support. Referring to experimental and simulation results, its shows that the deformation pattern in both tests has a uniform deformation pattern, namely the concertina mode. The amount of energy absorption in the computer simulation is 3746.5 kJ and the experimental is 4035 kJ. Both tests also produced identical results with error percentages under 10% for the Energy Absorption (EA), Specific Energy Absorption (SEA), Mean Crushing Force (Pmean), Peak Crushing Force (PCF), and Crushing Force Efficiency (CFE) values. [ABSTRACT FROM AUTHOR]
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- 2024
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11. Fishing Vessel Safety in Indonesia: A Study of Accident Characteristics and Prevention Strategies.
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Sunardi, Choiron, Moch Agus, Sugiarto, Setyarini, Putu Hadi, and Nurwahyudy, Aleik
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MARITIME piracy ,ACCIDENT prevention ,METEOROLOGICAL services ,FISHING ,HAZARDOUS occupations ,HUMAN error - Abstract
Fishing is a crucial economic activity in Indonesia, supporting millions of people's livelihoods and food security. However, it is also one of the most hazardous occupations, exposing workers to various risks of accidents, injuries, and fatalities. Fishing vessel accidents can severely affect crew members, vessels, and marine ecosystems, resulting in human losses, economic damage, environmental impacts, and social problems. This study aims to analyze the types, locations, and causes of fishing vessel accidents in Indonesia, using data from various sources, such as official reports, maritime authorities, and news articles. The results show that the most common types of accidents are drowning, burning, and injury or death of ship crew. The most frequent locations of accidents are the Java Sea and the Malacca Strait. The main causes of accidents are human error, weather conditions, technical factors, and environmental factors. The study concludes that fishing vessel safety is a complex issue that requires a comprehensive and collaborative approach involving various stakeholders. The study also suggests possible solutions to improve fishing vessel safety, such as improved design and construction standards, enhanced weather forecasting and warning services, effective safety management systems, and behaviour change interventions. This study contributes to the literature on fishing vessel accidents and provides valuable insights for policymakers, stakeholders, and researchers in Indonesia. [ABSTRACT FROM AUTHOR]
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- 2024
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12. The effect of 3D printing parameter variations on tensile strength using filament made of PLA-Titanium.
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Darsin, Mahros, Rifky, M. Khoirur, Asrofi, Mochamad, Basuki, Hari Arbiantara, Wibowo, Robertoes Koekoeh Koentjoro, Djumhariyanto, Dwi, and Choiron, Moch Agus
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THREE-dimensional printing ,TENSILE strength ,SELECTIVE laser melting ,FUSED deposition modeling ,FIBERS - Abstract
Titanium is a biocompatible material. Applications are used in the medical world to make implants and hard tissue replacements. The technique used is usually SLM (selective laser melting). Recently introduced titanium filament for FDM technique feed, but the mechanical properties of 3D printing products with this filament are not yet known. Titanium can be made into 3D printing filaments. This research uses the FDM (fused deposition modelling) method made from PLA (Polylactic Acids) and titanium. This study aimed to determine the tensile strength of 3D printing with this new filament. The research used four 3D printing parameters, with three levels each. The experimental design uses the Taguchi L9 (3^4) method. ANOVA (Analysis of Variance) shows that the contribution of each parameter obtained from the tensile test includes (in order) nozzle temperature, layer height, bed temperature, and infill density of 19.96%; 1.90%; 39.52%; 28.69% consecutively. While the maximum tensile strength was obtained using a combination of nozzle temperature of 225 °C, layer height of 0.2 mm, bed temperature of 40 °C, and infill density of 95%, with an optimal tensile strength value of 15.43 MPa. [ABSTRACT FROM AUTHOR]
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- 2024
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13. Crashworthiness Performance of Circular Hybrid Crash Box Due to Axial Load.
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Wakhidah, Delia Hani, Choiron, Moch. Agus, Purnowidodo, Anindito, and Irawan, Yudy Surya
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- 2024
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14. ENERGY ABSORPTION AND DEFORMATION PATTERN OF CIRCULAR HYBRID CRASH BOX SUBJECTED TO FRONTAL LOAD.
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WAKHIDAH, DELIA HANI, CHOIRON, MOCH. AGUS, IRAWAN, YUDY SURYA, and PURNOWIDODO, ANINDITO
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Crashworthiness is related to the ability of a structure to reduce the effects of a collision risk of injury to passengers and the risk of damage to vital parts of the vehicle. Geometry design of crash box is one important parameter to increase crashworthiness performance by increasing energy absorption through progressive deformation. In previous studies, circular crash box absorbed higher energy than other geometry design. Besides that, another parameter is material design. In other studies, the hybrid model absorbs more energy with a less increasing mass. Hybrid crash box combine low-density and high-strength of composite materials with aluminium materials are affordable and ductile to increase energy absorption. This study aims to develop circular hybrid crash box by variating fibre orientation angle of composite and hybrid material configuration. Crash box design is investigated by using computer simulation with ANSYS Workbench. The crash box materials used are Carbon Toray T300 - Epoxy Resin (CCE) and Aluminium Alloy 6063 (AA6063). Eight of circular hybrid crash box models subjected to axial loading with a speed of 10 m/s. The frontal loading is modelled by setting impactor with mass of 100 kg. Energy absorption and deformation pattern were observed. The results showed that the Al-Ko45 model with orientation angle [45/- 45,-45/45]5 and hybrid material configuration of composite inside has highest energy absorption of 8.24 kJ. The deformation pattern in the aluminium part is mixed of concertina at the first stage then continued by diamond pattern, The deformation composite part is dominated by local buckling with transverse shearing. The fractions or folds of composite is functions like foamfilled filling folds of aluminium deformation to initiate progressive crushing folding that can increase the crashworthiness characteristic as the energy absorption. [ABSTRACT FROM AUTHOR]
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- 2024
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15. Collapse Behavior and Energy Absorption Characteristics of Design Multi-Cell Thin Wall Structure 3D-Printed Under Quasi Statistic Loads.
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Wirawan, Willy Artha, Junipitoyo, Bambang, Putro, Setyo Hariyadi Suranto, Sabitah, A'yan, Suudy, Ahmad Hamim, Ridwan, Ridwan, and Choiron, Moch. Agus
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ABSORPTION ,PASSIVE components ,PROTEIN folding ,THREE-dimensional printing ,MAKERSPACES - Abstract
Crashworthiness is a passive device that has an important function as an absorbing component of the impact energy resulting from an accidental event. The main problem in the crashworthy design is the dimensional limitation on the front end of the vehicle with the driver so that most of the energy absorption is limited. Besides, the complexity of crashworthiness design is difficult to make conventionally. This research aims to find out the effectiveness of crashworthiness design in energy absorption and the resulting deformation patterns. Crashwortines are made in a multi-cell shape using PLA material and printed using a 3D printing raise machine. Crashworthiness is produced with four variation shapes of a Multi-cell circle (MCC), Multi-Cell square (MCS), Multicell pentagonal (MCP), and Multi-Cell pentagonal circles (MCPC) with a side thickness of 2 mm and a length of 150 mm. Experimental quasi-static testing is carried out in the frontal direction using a UTM machine at an operating speed of 2mm/s. The results of the study show that the design of the crash box of the pentagon circle has a significant increase in the energy absorption value of 62.49%, which can be recommended in future impact resistance tube designs. The characteristics of the deformation pattern and the failure resulting from the crashworthiness tend to form the pattern of the bending lamina failure. Failures can occur due to plastic fold, elastic bend, and pressure deformation mechanisms followed by new folding formations (lobes). [ABSTRACT FROM AUTHOR]
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- 2024
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16. PENGEMBANGAN DESAIN CIRCULAR DAN SQUARE CRASHBOX DENGAN PENAMBAHAN HONEYCOMB SEBAGAI FILLER PADA MODEL BEBAN FRONTAL DAN OBLIQUE
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Wicaksono, Bayu Agung, primary, Choiron, Moch. Agus, additional, and Purnowidodo, Anindito, additional
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- 2023
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17. Development of fishing boat collision models in extreme weather using computer simulation
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Sunardi, Choiron, Moch. Agus, Sugiarto, and Setyarini, Putu Hadi
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fishing boat ,finite element ,extreme weather ,deformation ,wood material ,collision - Abstract
The incidence of fishing boat accidents in Indonesia is very worrying, with 342 people dying during 2018–2020. Based on this, it is crucial to investigate the construction strength of fishing vessels against the possibility of a collision. In this study, the fishing boat due to the impact load was investigated in extreme weather conditions using Finite Element Method (FEM) analysis. Traditional fishing boat was constructed by measuring the thickness of the hull, deck, keel, frames, and longitudinal structure of the fishing boat. The collision model is carried out with an impactor in the form of a mooring pole during extreme weather with a wave height of 6 meters and wind speeds 30 knots. Variations in velocity and frame spacing as in actual conditions are modeled to obtain differences in deformation, absorption energy values, and plasticity of boat construction due to collisions. The collision speed of 30 and 20 knots are set on the extreme weather conditions, while the collision speed of 7 knots is set on operating speed. Frame spacing of 0.5 and 0.6 meters is built according to the boat's frame spacing in the field. Computer simulation is carried out using application software ANSYS Research License. The fishing boat material used is mahogany wood with tested by using impact test with a toughness value of 39.1 kJ/m2. Based on the simulations results, the impact velocity has an effect deformation wider crash area and hull stress value. The speed of the ship collision was 7 knots, the collision did not damage the hull, but the construction failed at speeds of 20 and 30 knots. The closer of frame spacing, the higher collision performance of structure to withstand impact are indicated by the higher energy absorption. At a ship collision speed of 30 knots, the absorption energy of the construction at 0.5-meter frame spacing is 49.8 kJ, greater than 0.6-meter frame spacing with a value of 29.6 kJ
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- 2023
18. Development of Bi-hexagonal hybrid crash box subjected to axial loading for enhancement of crashworthiness
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Choiron, Moch Agus, primary, Wakhidah, Delia Hani, additional, and Nurchajat, Nurchajat, additional
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- 2023
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19. Assessment of assembly process complexity using material coefficients for handling and insertion
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Muskita, Nelce Dominggas, primary, Soenoko, Rudy, additional, Sonief, Achmad As’ad, additional, and Choiron, Moch. Agus, additional
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- 2023
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20. COMPUTER SIMULATION INVESTIGATION OF CRASH BOX DESIGN AS SAFETY-PROTECTION TECHNOLOGY FOR INDONESIA HIGH SPEED TRAIN
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Musyaffa, Dzikri Amali, primary, Choiron, Moch. Agus, additional, Irawan, Yudy Surya, additional, Hidayati, Nafisah Arina, additional, Taryono, Taryono, additional, and Gorbatyuk, Sergey, additional
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- 2023
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21. MULTI-OBJECTIVE DESIGN OF HONEYCOMB HYBRID CRASH BOX UNDER FRONTAL LOADING.
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ASTUTI, FINA ANDIKA FRIDA, CHOIRON, MOCH. AGUS, PURNOWIDODO, ANINDITO, and IRAWAN, YUDY SURYA
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HONEYCOMB structures ,HONEYCOMBS ,MODEL validation - Abstract
This research aims to obtain the optimal honeycomb hybrid crash box design. Finite elements, parametric studies, and multi-objective optimization are carried out sequentially. Parametric studies are carried out to obtain important parameters to increase energy absorption and minimize mass. The effect of structure angle, honeycomb side length, and structure thickness are selected as the design parameter. Energy absorption and crash box mass are observed as design responses. Based on the results, it can be determined the optimal design from multi-objective optimization is angle structure of 21.1310, side length of 8.006 mm, and thickness of 1.2 mm. The model validation results for the optimal solution are appropriate; it is characterized by a honeycomb-filled structure that supports the folding of the outer wall of the crash box. [ABSTRACT FROM AUTHOR]
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- 2023
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22. Morphology, Structure, and Mechanical Properties of New Natural Cellulose Fiber Reinforcement from Waru (Hibiscus Tiliaceus) Bark
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Wirawan, Willy Artha, primary, Choiron, Moch. Agus, additional, Siswanto, Eko, additional, and Widodo, Teguh Dwi, additional
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- 2022
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23. The modeling and optimization of hot rolling process of A36 structural steel by using response surface methodology
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Permanasari Avita Ayu, Puspitasari Poppy, Choiron Moch. Agus, Andoko, and Affandi Muhammad Taufiq
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Engineering (General). Civil engineering (General) ,TA1-2040 - Abstract
In hot conditions and with various parameters, it has been found several cracks and wear in the hot rolling process due to several factors including von mises stress and plastic strain which is affected by the size of the roller diameter and thickness of the specimen. Modeling and optimization using Response Surface Methodology (RSM) are chosen in this study to determine the optimum parameter design. The effect of roller diameter and thickness of specimens on equivalent stress von mises and plastic strains on the hot rolling process were studied using RSM. Central Composite Design (CCD) with two factors and three levels which are part of the RSM used to present mathematical models. Based on the results of RSM the optimum value obtained is on the roller diameter of 577.1389 mm and the thickness of the specimen 8.5786 mm.
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- 2018
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24. Heat treatment effect on metal matrix composite with brass matrix and fly ash
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Aminnudin Aminnudin and Choiron Moch. Agus
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Engineering (General). Civil engineering (General) ,TA1-2040 - Abstract
Metal matrix composite (MMC) is a combination of two or more materials using metal as a matrix. In this paper we used brass as the matrix and fly ash as for the particle. The fly ash used is fly ash which is produced from coal combustion in the Paiton power plant. Fly ash composition in the MMC are 5% and 10%. The MMC was produced with gas furnace. Heat tratment to MMC was done at 350 and 400 °C.Hard testing process, tensile test and impack test are carried out at MMC before heat treatment and after heat treatment. From the test results showed an increase in hardness, tensile strength and impact test showed the heat treatment process at a temperature of 350 °C. Heat treatment at a temperature of 400 °C does not improve the mechanical properties of MMC
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- 2018
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25. Improved performance of corrugated metal gaskets in boiler’s piping system through multilayered coating
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Nurhadiyanto, Didik, primary, Haruyama, Shigeyuki, additional, Mujiyono, Mujiyono, additional, Sutopo, Sutopo, additional, Yunaidi, Yunaidi, additional, Surahmanto, Fredy, additional, Choiron, Moch Agus, additional, Kusuma, Novian Indra, additional, and Fauzi, Nur Chalid, additional
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- 2021
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26. PENGARUH JUMLAH PLY BELT, BIAS CUT DAN ADHESIVE THICKNESS TERHADAP KEKUATAN GESER SAMBUNGAN BELT CONVEYOR DI PT SEMEN INDONESIA (PERSERO) TBK
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Alviari, Luana Putri, Choiron, Moch Agus, and Tama, Ishardita Pambudi
- Abstract
Proses pemindahan material dapat suatu industri menggunakan suatu mesin yang bernama belt conveyor. Belt yang beroperasi terus-menerus akan mengalami kerusakan seperti sobek maupun putus, sehingga perlu adanya perbaikan dengan melakukan penyambungan dingin (cold splicing). Tujuan dari penelitian ini yaitu untuk mengetahui pengaruh parameter penyambungan dingin (cold splicing) terhadap kekuatan geser sambungan belt conveyor berdasarkan variasi jumlah ply belt, bias cut dan adhesive thickness pada sambungan. Variasi jumlah ply belt yang digunakan adalah 2 ply, 3 ply dan 4 ply, variasi bias cut 0,3xB, 0,6xB dan 0,9xB dan variasi adhesive thickness yang adalah 1 mm, 2 mm dan 3 mm. Penelitian ini dilakukan secara eksperimen menggunakan metode Taguchi berdasrkan data hasil pengujian kekuatan geser menggunakan Universal Testing Machine. Hasil data menunjukkan bahwa jumlah ply belt memiliki pengaruh sebesar 86.22% terhadap kekuatan geser sambungan belt conveyor diikuti dengan adhesive thickness sebesar 12.99% sementara itu bias cut tidak memiliki pengaruh terhadap kekuatan geser karena hanya memiliki kontribusi sebesar 0,23%.
- Published
- 2021
27. Analisis Beban Statis dan Explicit Dynamic Roda Tanpa Udara yang Menggunakan Hexagonal Honeycomb Spokes Pada Kendaraan Taktis TNI
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Wibowo, Farit Hendro, primary, Choiron, Moch. Agus, additional, and Purnowidodo, Anindito, additional
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- 2021
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28. Optimasi Desain Ban Tanpa Udara (Non Pneumatic Tire) Dengan Struktur Hexagonal Honeycombs Menggunakan Response Surface Method (RSM)
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Wibowo, Farit Hendro, primary, Choiron, Moch. Agus, additional, and Purnowidodo, Anindito, additional
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- 2021
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29. Deformation Mode and Energy Absorption Analysis of Bi-Tubular Corrugated Crash Box Structure
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Choirotin, Ismi, Choiron, Moch. Agus, Purnowidodo, Anindito, Darmadi, Djarot Bangun, Choirotin, Ismi, Choiron, Moch. Agus, Purnowidodo, Anindito, and Darmadi, Djarot Bangun
- Abstract
In this research, the characteristic of crash box with bi-tubular corrugated structure are numerically examined under axial loading condition. The crash box characteristic were observed in the compression test of aluminum alloy (AA6061) using ANSYS software. The comparation were carried out on two geometrical types, namely: ordinary corrugated tube (OCT) and bi-tubular corrugated tube (BCT). The result showed that comparing both of crash box structure exhibit the Simultaneous crush mode (S-mode) deformation. The force-displacement present a stable diagram without any fluctuation. BCT structure resulted 71% energy absorption capacity increment compared to OCT structure. The highest energy absorbed by BCT structure was 10.8 kJ. There are no significant specific energy absorption different between the specimen and the highest SEA occur at OCT structure with 31.281 kJ kg-1.
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- 2021
30. Tensile strength and thermal cycle analysis of AA6061 friction weld joints with different diameters and various friction times
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Irawan, Yudy Surya, primary, Choiron, Moch Agus, additional, and Suprapto, Wahyono, additional
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- 2021
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31. Характеристики картини деформації та поглинання енергії в краш-боксі зі стільниковим наповнювачем при випробуванні на лобове і похиле навантаження
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Choiron, Moch Agus
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краш-бокс ,сотовый наполнитель ,испытание на лобовую и наклонную нагрузку ,стільниковий наповнювач ,випробування на лобове і похиле навантаження ,crash box ,honeycomb filler ,frontal load and oblique load test ,UDC 687 - Abstract
A crash box design is developed to enhance the crash box’s abilities to absorb crash energy. Previous research has developed the crash box by adding filler material. Adding the filling material to the crash box will increase energy absorption. Aluminum honeycomb has a combination of lightweight mass and an ability to absorb crash energy. The addition of filler material to the crash box will also reduce the possibility of global bending in the crash box. The method of study is a computer simulation using ANSYS Academic software ver 18.1. This research used circular, square and hexagonal cross-section variations, which reached the same cross-sectional area design. Geometry model for the crash box and honeycomb filler is defined as crash box thickness (tc) 1.6 mm, honeycomb filler thickness (t) 0.5 mm for single layer and 1 mm for double layer and crash box length (l) 120 mm. The materials used were AA6063-T6 for crash boxes and AA3003 for honeycomb fillers. The test model consisted of two types, namely frontal load and oblique load test. The impactor velocity (v) is set to 15 m/s. The impactor and the fixed support are modeled as a rigid body, while the crash box is assumed as an elastic body. Observations were done by using the characteristics of deformation pattern and the absorption amount of produced energy due to the given loading model. Based on the deformation pattern results, it can be found that in the crash box model with square and hexagon honeycomb filler, the occurred deformation pattern was concertina, while the crash box with circular honeycomb filler was the mixed mode in the frontal load test. Regarding the oblique loads, the crash box remains to collapse the global bending on all models. Simulation results with the frontal load test model found that the crash box with circle-shaped honeycomb has the highest energy absorption while the crash box with hexagonal honeycomb filler has the highest Specific Energy Absorption (SEA). In the oblique load test, it was found that the crash box with hexagonal honeycomb filler has the highest energy absorption and SEA. By comparing the hexagonal crash box model with and without honeycomb filler, it is noted that the hexagonal crash box with honeycomb filler has higher Crash Force Efficiency, Разработана конструкция краш-бокса, позволяющая повысить способность краш-бокса поглощать энергию удара. В предыдущих исследованиях разработан краш-бокс с добавлением наполнителя. Добавление наполнителя в краш-бокс позволяет увеличить поглощение энергии. Алюминиевые сотовые наполнители обладают сочетанием легкой массы и способности поглощать энергию удара. Добавление наполнителя в краш-бокс также позволяет уменьшить возможность глобального изгиба в краш-боксе. Методом исследования является компьютерное моделирование с использованием программного обеспечения ANSYSAcademicver 18.1. В данном исследовании использовались круглые, квадратные и шестиугольные вариации поперечного сечения, которые достигали одинаковой площади поперечного сечения конструкции. Геометрическая модель краш-бокса и сотового наполнителя определяется как толщина краш-бокса (tc) 1,6 мм, толщина сотового наполнителя (т) 0,5 мм для однослойного и 1 мм для двухслойного и длина краш-бокса (l) 120 мм. Используемые материалы были AA6063-T6 для краш-боксов и AA3003 для сотовых наполнителей. Модель испытаний состояла из двух типов, а именно, испытание на лобовую нагрузку и испытание на наклонную нагрузку. Скорость ударного элемента (v) установлена на 15 м/с. Ударный элемент и неподвижная опора моделируются в виде жесткого тела, а краш-бокс рассматривается как упругое тело. Наблюдения проводились с использованием таких характеристик как картина деформации и величина поглощения произведенной энергии в соответствии с данной моделью нагрузки. Исходя из результатов картины деформации, можно установить, что в модели краш-бокса с квадратным и шестиугольным сотовым наполнителем картиной возникшей деформации было складывание гармошкой, а у краш-бокса с круглым сотовым наполнителем был смешанный режим при испытании на лобовую нагрузку. Что касается наклонных нагрузок, то краш-бокс по-прежнему снижает глобальный изгиб на всех моделях. Результаты моделирования с использованием модели испытания на лобовую нагрузку показали, что краш-бокс с кругообразным сотовым наполнителем имеет наибольшее поглощение энергии, а краш-бокс с шестиугольным сотовым наполнителем – наивысшее удельное поглощение энергии (УПЭ). В ходе испытания на наклонную нагрузку было обнаружено, что краш-бокс с шестиугольным сотовым наполнителем обладает наибольшим поглощением энергии и УПЭ. Сравнивая модель шестиугольного краш-бокса с сотовым наполнителем и без него, следует отметить, что шестиугольный краш-бокс с сотовым наполнителем имеет более высокую эффективность при столкновении, Розроблено конструкцію краш-боксу, що дозволяє підвищити здатність краш-боксу поглинати енергію удару. У попередніх дослідженнях розроблений краш-бокс з додаванням наповнювача. Додавання наповнювача в краш-бокс дозволяє збільшити поглинання енергії. Алюмінієві стільникові наповнювачі володіють поєднанням легкої маси і здатності поглинати енергію удару. Додавання наповнювача в краш-бокс також дозволяє зменшити можливість глобального вигину в краш-боксі. Методом дослідження є комп'ютерне моделювання з використанням програмного забезпечення ANSYS Academic ver 18.1. В даному дослідженні використовувалися круглі, квадратні і шестикутні варіації поперечного перерізу, які досягали однакової площі поперечного перерізу конструкції. Геометрична модель краш-боксу і стільникового наповнювача визначається як товщина краш-боксу (tc) 1,6 мм, товщина стільникового наповнювача (т) 0,5 мм для одношарового і 1 мм для двошарового і довжина краш-боксу (l) 120 мм. Використовувані матеріали були AA6063-T6 для краш-боксів і AA3003 для стільникових наповнювачів. Модель випробувань складалася з двох типів, а саме, випробування на лобове навантаження і випробування на похиле навантаження. Швидкість ударного елементу (v) встановлена на 15 м/с. Ударний елемент і нерухома опора моделюються у вигляді жорсткого тіла, а краш-бокс розглядається як пружне тіло. Спостереження проводилися з використанням таких характеристик як картина деформації і величина поглинання виробленої енергії відповідно до даної моделі навантаження. Виходячи з результатів картини деформації, можна встановити, що в моделі краш-боксу з квадратним і шестикутним стільниковим наповнювачем картиною виниклої деформації було складання гармошкою, а у краш-боксу з круглим стільниковим наповнювачем був змішаний режим при випробуванні на лобове навантаження. Що стосується похилих навантажень, то краш-бокс знижує глобальний вигин на всіх моделях. Результати моделювання з використанням моделі випробування на лобове навантаження показали, що краш-бокс з колоподібним стільниковим наповнювачем має найбільше поглинання енергії, а краш-бокс з шестикутним стільниковим наповнювачем – найвище питоме поглинання енергії (ППЕ). В ході випробування на похиле навантаження було виявлено, що краш-бокс з шестикутним стільниковим наповнювачем володіє найбільшим поглинанням енергії і ППЕ. Порівнюючи модель шестикутного краш-боксу зі стільниковим наповнювачем і без нього, слід зазначити, що шестикутний краш-бокс з стільниковим наповнювачем має більш високу ефективність при зіткненні
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- 2020
32. Temperature cycle analysis of A6061-AISI304 dissimilar metal continuous drive friction welding
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Suwanda, Totok; Universitas Muhammadiyah Yogyakarta Jl. Brawijaya, Kasihan, Bantul, Yogyakarta 55183, Indonesia, Soenoko, Rudy; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, Irawan, Yudy Surya; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, Choiron, Moch Agus; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, Suwanda, Totok; Universitas Muhammadiyah Yogyakarta Jl. Brawijaya, Kasihan, Bantul, Yogyakarta 55183, Indonesia, Soenoko, Rudy; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, Irawan, Yudy Surya; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, and Choiron, Moch Agus; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145
- Abstract
In the previous study, Continuous Drive Friction Welding (CDFW) had been investigated to determine the strength of joining, burn off, and temperature distribution. In this study, Dissimilar Metal CDFW was studied to assess temperature cycle analysis. Aluminum 6061 (A6061) workpiece was fixed, and an AISI 304 was rotated at 1,000 rpm. The temperature distribution was measured by using an OMEGA Thermocouple Data Logger. The thermocouple was installed near joining location 5 mm distance from the joint. In the computer simulation, the geometry of CDFW was designed using ANSYS Design Modeler. Computer simulation with transient thermal combined with static structural analysis was modeled by using ANSYS academic version Rel. 18.1. The boundary condition was set based on the experimental condition, where the Aluminum 6061 was fixed, and the AISI 304 was rotated at 1,000 rpm. Based on the experimental results, the temperature profile as the outer surface of the distance of the center of the joint location can be measured. From the simulation results, it can be seen that the temperature cycle profile is the same trend with experimental results. The mechanical properties provided that this phenomenon is shown in the characteristics of tensile strength, microstructure and hardness test as model analysis to denote the connection from temperature cycle profile with mechanical properties test results. Microstructure observation revealed that there is no significant difference in grain size and grain shape on the stainless steel side. Computer simulation results showed that the welded aluminum-stainless steel joint shows marks of heat affected zone near the weld interface only on the aluminum side, and this was confirmed by experimental results
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- 2020
33. Deformation pattern and energy absorption of polylactic acid (PLA) carbon crash box under quasi static loading
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Bintara, Redyarsa Dharma, primary and Choiron, Moch. Agus, additional
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- 2021
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34. Interpolation algorithm in designing of feed-forward robust precision control motion
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Rusli, Mochammad, primary, Choiron, Moch Agus, additional, and Muslim, Muhammad Aziz, additional
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- 2021
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35. Energy absorption and deformation pattern analysis of carbon fibre reinforced composite crash box under frontal load model
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Primawan, Prayoga Bintang, primary, Choiron, Moch. Agus, additional, and Purnowidodo, Anindito, additional
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- 2021
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36. An Approach to Optimize the Corrugated Metal Gasket Design Using Taguchi Method
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Karohika, I Made Gatot, primary, Haruyama, Shigeyuki, additional, Choiron, Moch. Agus, additional, Nurhadiyanto, Didik, additional, Antara, I Nyoman Gde, additional, Budiarsa, I Nyoman, additional, and Widhiada, I Wayan, additional
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- 2020
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37. Parameter Optimization of ASSAB XW 42 Tool Steel on End Milling Process with MQCL Using Taguchi-WPCA
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Pamuji, Dian Ridlo, primary, Wahid, M. Abdul, additional, Rohman, Abdul, additional, Sonief, Achmad As’ad, additional, and Choiron, Moch. Agus, additional
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- 2020
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38. Analysis of the fracture area of tensile test for natural woven fiber composites (hibiscus tiliaceus-polyester)
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Artha Wirawan, Willy, primary, Choiron, Moch. Agus, additional, Siswanto, Eko, additional, and Dwi Widodo, Teguh, additional
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- 2020
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39. Temperature cycle analysis of A6061-AISI304 dissimilar metal continuous drive friction welding
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Suwanda, Totok, primary, Soenoko, Rudy, additional, Irawan, Yudy Surya, additional, and Choiron, Moch Agus, additional
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- 2020
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40. Pengolahan Limbah Domba Menjadi Bokashi di Desa Arjowilangun, Kecamatan Kalipare Kabupaten Malang
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Choiron, Moch Agus, primary, Azizah, Siti, additional, and Hidayati, Nafisah Arina, additional
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- 2020
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41. Characteristics of deformation pattern and energy absorption in honeycomb filler crash box due to frontal load and oblique load test
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Choiron, Moch Agus, primary
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- 2020
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42. Matching algorithm performance analysis for autocalibration method of stereo vision
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Setyawan, Raden Arief, primary, Soenoko, Rudy, additional, Choiron, Moch Agus, additional, and Mudjirahardjo, Panca, additional
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- 2020
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43. Static and Dynamic Analysis of Selective Leverage System Gear Train
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Ping, Tiau See, primary, Salleh, Salihatun Md, additional, Hafiz Yusoff, Muhammad Al, additional, Mohd Yusoff, Ainul Husna, additional, Rahman, Nasrull Abd, additional, Ismail, Al Emran, additional, and Choiron, Moch. Agus, additional
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- 2020
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44. Energy Balance: Performing Energy Usefulness in AISI 304 Welding
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Riyanta, Bambang, primary, Wardana, ING, additional, Irawan, Yudy Surya, additional, and Choiron, Moch. Agus, additional
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- 2020
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45. The Optimum Process Parameter of Dissimilar Metal AA6061 – AISI304 Continuous Drive Friction Welding
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Suwanda, Totok, primary, Soenoko, Rudy, additional, Irawan, Yudy Surya, additional, and Choiron, Moch. Agus, additional
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- 2020
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46. Optimization of two segments crash box with rubber joint using response surface methodology
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Choiron, Moch. Agus, primary and Yaqin, Muhamad Ainul, additional
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- 2020
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47. Исследование сил сцепления с использованием приближения эквивалентного сопротивления цепи в одностороннем линейном асинхронном двигателе с многозвенным вторичным элементом
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Rusli, Mochammad, Wardana, I Nyoman Gede, Choiron, Moch Agus, and Muslim, Muhammad Aziz
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linear induction motor ,cogging forces ,reluctance network ,electromagnetic field ,линейный асинхронный двигатель ,силы сцепления ,цепь сопротивления ,электромагнитное поле ,UDC 001.1(082) ,лінійний асинхронний двигун ,сили зчеплення ,ланцюг опору ,електромагнітне поле - Abstract
Linear induction motors have recently played an important role in positioning linear motion. However, they suffer a low level of precision for very low speed application. For improving the precision of LIM, especially in very low speed application – high-performance motor – the existence of cogging forces due to the magnetic conductance of air gap variation or interactive magnetic edge and end effect variation in the ladder-secondary single-sided linear induction motor (LSLIM) should be reduced as small as possible. This paper developed two simple magnetic circuits: one-slot and multi-slot model. The cogging forces analysis will be concerned with magnetic energy variation in the air gap. Based on magnetic conductance inparalleland series structures, analysis of RCE will be done by implementation of Kirchoff law number one and number two. It shows that analytical result trends are close to the experimental results and finite element method software. This paper provides the prediction of a close form of the mathematical model of maximum cogging forces for single-side linear induction motors. So, those results can contribute one aspect in related designing a physical single or double-sided linear induction motor. The variation of flux densities in the air gap in the middle region of LSLIM can give some contribution for calculating cogging forces, and different variation of leakage magnetic path fields in the end region can reduce the magnitude of flux densities in the air gap, but cogging forces in the end region can cancel each other, Лінійні асинхронні двигуни останнім часом відіграють важливу роль в позиціонуванні лінійного руху. Однак, вони мають низький рівень точності для застосування дуже низьких швидкостей. Для підвищення чіткості ЛАД, особливо при застосуванні дуже низьких швидкостей – високопродуктивний двигун – наявність сил зчеплення за рахунок зміни магнітної провідності повітряного зазору або інтерактивної зміни магнітного поля і крайового ефекту в односторонньому лінійному асинхронному двигуні з багатоланковим вторинним елементом (ЛАДБВЕ) має бути зменшено. У даному дослідженні розроблені дві прості магнітні ланцюги: одно- і багатослотова модель. Аналіз сил зчеплення пов'язаний зі зміною магнітної енергії в повітряному зазорі. Грунтуючись на магнітній провідності в паралельних і послідовних структурах, аналіз ЕСЛ виконується шляхом реалізації першого і другого закону Кірхгофа. Показано, що аналітичні результати близькі до результатів експериментів і програмного забезпечення методу скінченних елементів. В роботі дається прогноз замкнутої математичної моделі максимальних сил зчеплення для односторонніх лінійних асинхронних двигунів. Таким чином, дані результати можуть внести вклад в розробку фізичного одно- або двостороннього лінійного асинхронного двигуна. Зміна щільності потоку в повітряному зазорі в середній області ЛАДБВЕ може бути використана при розрахунку сил зчеплення, а зміна полів шляху магнітного потоку в крайовій області може зменшити величину щільності потоку в повітряному зазорі, але сили зчеплення в крайовій області можуть нейтралізувати один одного, Линейные асинхронные двигатели в последнее время играют важную роль в позиционировании линейного движения. Однако, они имеют низкий уровень точности для применения очень низких скоростей. Для повышения точности ЛАД, особенно при применении очень низких скоростей – высокопроизводительный двигатель – наличие сил сцепления за счет изменения магнитной проводимости воздушного зазора или интерактивного изменения магнитного края и краевого эффекта в одностороннем линейнои асинхронном двигателе с многозвенным вторичным элементом (ЛАДМВЭ) должно быть уменьшено. В данном исследовании разработаны две простые магнитные цепи: одно- и многослотовая модель. Анализ сил сцепления связан с изменением магнитной энергии в воздушном зазоре. Основываясь на магнитной проводимости в параллельных и последовательных структурах, анализ ЭСЦ выполняется путем реализации первого и второго закона Кирхгофа. Показано, что аналитические результаты близки к результатам экспериментов и программного обеспечения метода конечных элементов. В работе дается прогноз замкнутой математической модели максимальных сил сцепления для односторонних линейных асинхронных двигателей. Таким образом, данные результаты могут внести вклад в разработку физического одно- или двухстороннего линейного асинхронного двигателя. Изменение плотностей потока в воздушном зазоре в средней области ЛАДМВЭ может быть использовано при расчете сил сцепления, а изменение полей пути магнитного потока в краевой области может уменьшить величину плотностей потока в воздушном зазоре, но силы сцепления в краевой области могут нейтрализовать друг друга
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- 2019
48. Визуальное наблюдение за кинетической поворотно-лопастной вертикальной турбиной
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Lempoy, Kennie Abraham, Soenoko, Rudy, Wahyudi, Slamet, and Choiron, Moch Agus
- Subjects
энергия воды ,потенциальная энергия ,поворотная лопасть ,вертикальный вал ,кинетическая турбина ,визуальное наблюдение ,енергія води ,потенційна енергія ,поворотна лопать ,вертикальний вал ,кінетична турбіна ,візуальне спостереження ,water energy ,potential energy ,movable blade ,vertical shaft ,kinetic turbine ,visual observation ,UDC 622 - Abstract
Kinetic energy is the energy produced due to the river water flow speed. This water speed energy can be effectively implemented as a rural power plant. This research has been carried out experimentally and the research is under a laboratory scale research. The turbine tested is a vertical shaft kinetic turbine equipped with eight blades. This study is a continuation of the previous research, which is observed based on the turbine parameters. While in this research the observations are based on a visual test, namely observing the behavior of the water movement and blade movement in the turbine.The visual test is a test by observing the turbine blade movement and water behavior in the turbine area. From this visual test, it can be seen what is the caused of the low turbine efficiency and what is the causes of the unstable turbine rotation.From the visualization image observing, it is found that the water does not hit the turbine blade completely. The turbine blade opening time is a little bit too late, so that the water could not fully push the blade surface. At a certain blade position, the water flow is not entering the area between two blades, which results in a weak blade push. This means that there is a turbine torque reduction. From these explanations, it is found that these constraints are the points that result in the unstable turbine rotation. For a better turbine performance, it is suggested to add the turbine blade number. The more the blade number, the smaller the area between the two blades and the more effectively the water flow pushed the turbine blade. The turbine rotation would be more stable and the turbine efficiency would surely be higher, Кінетична енергія – це енергія, вироблена за рахунок швидкості руху води в річках. Енергія швидкості руху води може бути ефективно реалізована як заміська електростанція. Це дослідження проведено експериментально в лабораторних умовах. Випробовувана турбіна являє собою кінетичну вертикальну турбіну, оснащену вісьмома лопатями. Дане дослідження є продовженням попереднього дослідження параметрів турбіни. У той час як в цьому дослідженні спостереження засновані на візуальному випробуванні, а саме, спостереженні за поведінкою руху води і лопатей в турбіні.Візуальне випробування – це випробування шляхом спостереження за рухом лопатей турбіни і поведінкою води в області турбіни. Візуальне випробування показує, що є причиною низької продуктивності і нестабільного обертання турбіни.Як видно з візуального спостереження, вода не повністю влучає в лопать турбіни. Час відкриття лопаті турбіни трохи запізнилий, тому вода не може повністю підштовхнути поверхню лопаті. У певному положенні лопаті потік води не потрапляє в область між двома лопатями, що призводить до слабкого поштовху лопаті. Це означає, що відбувається зниження крутного моменту турбіни. З цих пояснень випливає, що дані обмеження є причинами нестабільного обертання турбіни. Для поліпшення продуктивності турбіни пропонується збільшити число лопатей турбіни. Чим більше лопатей, тим менше площа між двома лопатями і тим ефективніше потік води штовхає лопать турбіни. Обертання турбіни буде більш стабільним, а продуктивність турбіни, безсумнівно, буде вище, Кинетическая энергия – это энергия, производимая за счет скорости движения воды в реках. Энергия скорости движения воды может быть эффективно реализована как загородная электростанция. Настоящее исследование проведено экспериментально в лабораторних условиях. Испытываемая турбина представляет собой кинетическую вертикальную турбину, оснащенную восемью лопастями. Данное исследование является продолжением предыдущего исследования параметров турбины. В то время как в этом исследовании наблюдения основаны на визуальном испытании, а именно, наблюдении за поведением движения воды и лопастей в турбине.Визуальное испытание – это испытание путем наблюдения за движением лопастей турбины и поведением воды в области турбины. Визуальное испытание показывает, что является причиной низкой производительности и нестабильного вращения турбины.Как видно из визуального наблюдения, вода не полностью попадает в лопасть турбины. Время открытия лопасти турбины немного запоздало, поэтому вода не может полностью подтолкнуть поверхность лопасти. В определенном положении лопасти поток воды не попадает в область между двумя лопастями, что приводит к слабому толчку лопасти. Это означает, что происходит снижение крутящего момента турбины. Из этих пояснений следует, что данные ограничения являются причинами нестабильного вращения турбины. Для улучшения производительности турбины предлагается увеличить число лопастей турбины. Чем больше лопастей, тем меньше площадь между двумя лопастями и тем эффективнее поток воды толкает лопасть турбины. Вращение турбины будет более стабильным, а производительность турбины, несомненно, будет выше
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- 2019
49. Optimum Design of Laminated Corrugated Metal Gasket Using Computer Simulation
- Author
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Haruyama, Shigeyuki, Choiron, Moch. Agus, Nurhadiyanto, Didik, Haruyama, Shigeyuki, Choiron, Moch. Agus, and Nurhadiyanto, Didik
- Abstract
Previous studies on corrugated metal gaskets using single material SUS 304 was clarified. However, the corrugated metal gasket for elastic model in contact with flange having high surface roughness was still leaking due to only partial contact occurs. Besides that, for gasket contact with another surface roughness of flange still need high axial force. Further development is needed to improve gasket perform. The basic problem of single material SUS 304 is lower of contact width. The contact stress is larger enough to reduce the internal pressure effect of piping. To increase the contact width between flange and gasket, it needed surface layer in the both outside of gasket. The layer materials should softer than base material. The layer material will stick on the outer surface of flange. The optimization analysis using simulation analysis. Simulation analysis using finite element method based on contact width and contact stress. The Taguchi method used to determine the optimum design. The optimum design of laminated corrugated metal gasket has been obtained. The dimension of laminated corrugated metal gasket is pitch 1 is 4.5mm, pitch 2 is 3.4 mm, pitch 3 is 4 mm, thickness of based material is 1,5 mm, radius is 1,5 mm, height is 0.35 and thickness of surface material is 0.1 mm. This gasket is better than corrugated metal gasket without laminated.
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- 2019
50. Correlation of surface roughness, tool wear, and chip slenderness ratio in the lathe process of aluminum alloy – 6061
- Author
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Sudjatmiko, Sudjatmiko; University of Merdeka Malang Jalan. Terusan Raya Dieng, 62, Malang, Indonesia, 65146, Soenoko, Rudy; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Suprapto, Agus; University of Merdeka Malang Jalan. Terusan Raya Dieng, 62, Malang, Indonesia, 65146, Choiron, Moch Agus; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Sudjatmiko, Sudjatmiko; University of Merdeka Malang Jalan. Terusan Raya Dieng, 62, Malang, Indonesia, 65146, Soenoko, Rudy; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Suprapto, Agus; University of Merdeka Malang Jalan. Terusan Raya Dieng, 62, Malang, Indonesia, 65146, and Choiron, Moch Agus; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145
- Abstract
The research on the lathe process has described that the tool nose radius parameter is one of the factors that has an influence on surface roughness in the form of product quality. Chip slenderness ratio is an important parameter in the lathe process that can be applied theoretically or empirically. The lathe process was carried out on the Aluminum Alloy – 6061 material, the effects of the selected responses, namely surface roughness (SR), surface area of tool wear (Vb), and chip slenderness ratio (δ) were investigated. The selection of the main cutting tool nose radius (ns), spindle speed (n), feeding speed (vf), and depth of cut (a) can affect surface roughness which were conditioned to be constant, can influence chip shape and chip slenderness ratio and surface area of tool flank wear. The chip shape in the lathe process has a correlation with the product surface roughness, the chip slenderness ratio, and the tool flank wear. In this study, the experimental investigation and statistical analysis used the Taguchi experimental design method of L9 (34) orthogonal array, and the parameters used in the lathe cutting process of Aluminum Alloy – 6061 were tool angle, spindle speed, depth of cut and feed rate that affected the response results ((SR), (δ), and Vb). The contribution of each factor to the output is determined by variance analysis. Using ANOVA, the multiregression model is obtained by the relationship between the factors (ns, n, vf, and a) on the response (SR, δ, and Vb), expressed by the following equation: SR=0.955556+0.074444ns+0.006667n+0.005556vf–0.001111a, δ=7.18889–1.17556ns–0.59222n–0.60222vf–0.09111a, and Vb=0.320370–0.073704ns–0.021481n–0.041481vf–0.032593a.Correlation results found that: (a) tool nose radius of 0.4 mm, feeding speed 56 mm/min, and cutting depth of 0.25 mm had an influence on SR=1.11 µm, (b) tool nose radius of 1.2 mm, feeding speed 58 mm/min and the depth of cut of 0.25 mm have an influence on δ=7.07, (c) tool nose radius of 0.4 m, Исследование процесса токарной обработки показало, что радиус вершины резца является одним из факторов, влияющих на шероховатость поверхности как показатель качества изделия. Коэффициент гибкости стружки является важным параметром в токарном процессе, который может применяться теоретически или эмпирически. Процесс токарной обработки проводился на алюминиевом сплаве – 6061. Исследовано влияние выбранных характеристик, а именно шероховатости поверхности (SR), площади поверхности износа резца (Vb) и коэффициента гибкости стружки (δ). Выбор радиуса вершины основного резца (ns), скорости вращения шпинделя (n), скорости подачи (vf) и глубины резания (a) может повлиять на шероховатость поверхности, при условии постоянности, на форму и коэффициент гибкости стружки и площадь поверхности износа резца по задней поверхности. Форма стружки в токарном процессе зависит отшероховатости поверхности изделия, коэффициента гибкости стружки и износа резца по задней поверхности.При экспериментальном исследовании и статистическом анализе использовался метод экспериментального проектирования ортогональной матрицы L9 (34) по Тагути. Параметрами, используемыми в процессе токарной резки алюминиевого сплава - 6061, были угол заострения резца, скорость вращения шпинделя, глубина резания и скорость подачи, которые повлияли на характеристики ((SR), (δ) и Vb).Вклад каждого фактора в результат определяется дисперсионным анализом. С помощью дисперсионного анализа,получена модель множественной регрессии из соотношения факторов (ns, n, vf и a) к характеристикам (SR, δ и Vb), чтовыражается следующим уравнением: SR=0,955556+0,074444 ns+0,006667n+0,005556vf–0,001111a, δ=7,18889–1,17556ns–0,59222n–0,60222vf–0,09111a, и Vb=0,320370–0,073704 ns–0,021481 n–0,041481 vf–0,032593 a.Результаты корреляции показали, что при (а) радиусе вершины резца 0,4 мм, скорости подачи 56 мм/мин и глубинерезания 0,25 мм, SR=1,11 мкм, (б) при радиусе вершины резца 1,2 мм, скорости подачи 58 мм/мин и глубине резания 0,25 мм,δ=7, Дослідження процесу токарної обробки показало, що радіус вершини різця є одним з факторів, що впливають на шорсткість поверхні як показник якості виробу. Коефіцієнт гнучкості стружки є важливим параметром в токарному процесі, який може застосовуватися теоретично або емпірично. Процес токарної обробки проводився на алюмінієвому сплаві – 6061. Досліджено вплив обраних характеристик, а саме шорсткості поверхні (SR), площі поверхні зносу різця (Vb) і коефіцієнта гнучкості стружки (δ). Вибір радіусу вершини основного різця (ns), швидкості обертання шпинделя (n), швидкості подачі (vf) і глибини різання (a) може вплинути на шорсткість поверхні, за умови постійності, на форму і коефіцієнт гнучкості стружки і площу поверхні зносу різця по задній поверхні. Форма стружки в токарному процесі залежить від шорсткості поверхні виробу, коефіцієнта гнучкості стружки і зносу різця по задній поверхні.В експериментальному дослідженні і статистичному аналізі використовувався метод експериментального проектування ортогональної матриці L9 (34) по Тагуті. Параметрами, що використовувались в процесі токарного різання алюмінієвого сплаву – 6061 були кут загострення різця, швидкість обертання шпинделя, глибина різання і швидкість подачі, які вплинули на характеристики ((SR), (δ) і Vb).Внесок кожного фактора в результат визначається дисперсійним аналізом. За допомогою дисперсійного аналізу, отримана модель множинної регресії зі співвідношення факторів (ns, n, vf і a) до характеристик (SR, δ і Vb), що виражається наступним рівнянням: SR=0,955556+0,074444ns+0,006667n+0,005556vf–0,001111a, δ=7,18889–1,17556ns–0,59222n–0,60222vf–0,09111a, і Vb=0,320370–0,073704ns–0,021481n–0,041481vf–0,032593a.Результати кореляції показали, що при (а) радіусi вершини різця 0,4 мм, швидкостi подачі 56 мм/хв і глибинi різання 0,25 мм, SR=1,11 мкм, при (б) радіусi вершини різця 1,2 мм, швидкостi подачі 58 мм/хв і глибинi різання 0,25 мм, δ=7,07, при (в) радіусi вершини різця 0,4 мм, швидкостi подачі 60 мм/хв і глибин
- Published
- 2019
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