Search

In startups of polymer electrolyte fuel cells at temperatures close to 0 degrees C below freezing, water produced by the cathode reaction is present in a supercooled state and may freeze. This study investigates the ice formation processes during isothermal operation at -10 degrees C. The observations using a cryo-scanning electron microscope show that an ice layer is formed at the interface between the cathode catalyst layer (CL) and the micro-porous layer (MPL), and that the layer becomes thicker during the startup. This suggests the possibility for produced water to be transported from the CL to the ice layer through the ionomer. To evaluate water transport phenomena, changes in water content of the polymer electrolyte membrane in contact with supercooled water are estimated by measurements of the high frequency resistance. The results show that the membrane resistance, corresponding to the water content, increases after freezing of the supercooled water, and the difference increases with the degree of supercooling. This indicates that the driving force of the water transport is the concentration gradient caused by the freezing, supporting the above suggestion. A hydrophilic MPL is introduced to enhance water removal from the interface into the MPL, resulting in improvements in the cold startup.

In startups of polymer electrolyte fuel cells at temperatures close to 0 degrees C below freezing, water produced by the cathode reaction is present in a supercooled state and may freeze. This study investigates the ice formation processes during isothermal operation at -10 degrees C. The observations using a cryo-scanning electron microscope show that an ice layer is formed at the interface between the cathode catalyst layer (CL) and the micro-porous layer (MPL), and that the layer becomes thicker during the startup. This suggests the possibility for produced water to be transported from the CL to the ice layer through the ionomer. To evaluate water transport phenomena, changes in water content of the polymer electrolyte membrane in contact with supercooled water are estimated by measurements of the high frequency resistance. The results show that the membrane resistance, corresponding to the water content, increases after freezing of the supercooled water, and the difference increases with the degree of supercooling. This indicates that the driving force of the water transport is the concentration gradient caused by the freezing, supporting the above suggestion. A hydrophilic MPL is introduced to enhance water removal from the interface into the MPL, resulting in improvements in the cold startup.

Polymer electrolyte membrane fuel cells using a hydrophilic micro-porous layer (MPL) consisting of carbon fiber (CF) and ionomer show better performance than those using conventional hydrophobic MPL with carbon black (CB) under a wide range of humidity conditions. This study investigates the effects of the wettability and structure of the MPL on cell performance and discusses the mechanism for improving cell performance by the hydrophilic CF-MPL at high humidity conditions. The water distribution inside the MPL is evaluated by a freezing method and cryo-SEM observations, and a comparison of the distribution and the cell performance of hydrophilic and hydrophobic MPL cells with various structures is made. The results show that the performance improvement is caused by preventing increases in concentration over-voltage at high current densities; where the fiber structure and thicker layers are important with hydrophilic MPL. In hydrophilic CF-MPL with better performance, liquid water accumulates in pores at the catalyst layer (CL) side, while there is no liquid water at the gas diffusion layer side. These results indicate that the hydrophilic CF-MPL enhances the liquid water transport from the CL due to the hydrophilic properties, and promotes water evaporation due to the large pores in the thick fiber structure.