Zhang, Tong, Zhang, Yao, Xiao, Ziqi, Yang, Zhenglong, Zhu, Hehua, Ju, J. Woody, and Yan, Zhiguo
• A novel bio-inspired cement-based composite system is proposed. • The self-retardant mechanism of APP-PER-EN composite is introduced in detail. • The thermal behavior of APP-PER-EN composite is characterized. • One-side heating tests are conducted to reveal the interaction of novel system. The mechanical properties of concrete can degrade significantly under high temperature, posing a threat to the safety of structures. In this work, a novel bio-inspired cement-based composite material that can improve the fire resistance of engineering structures is put forward. This bio-inspired cementitious system, which functions in a manner similar to that of sweat glands and skin in the human body, consists of APP-PER-EN composite, synthetic reinforcing fibers, and concrete binder. The APP-PER-EN composite is mainly composed of ammonium polyphosphate, pentaerythritol, and melamine, with low-density polyethylene as the base material, which is prepared by melt compounding in a twin-screw extruder followed by grain cutting molding technique. At the micro level, multiple analysis methods are used, including X-ray diffraction, Fourier transform infrared ray, thermo-gravimetric analysis, differential scanning calorimeter, and scanning electron microscopy, to characterize the thermal and flame retardant behavior of this novel composite. At the macro level, the one-side heating tests indicate that the thermally triggered fire-resistant system can exhibit significant thermal insulation effect through melting, connecting, foaming, and overflowing. Therefore, the novel composite system is expected to exhibit a promising prospect in the fire resistance of engineering structures. [ABSTRACT FROM AUTHOR]