1. An Alternative to Process Integration: Clarification and First Step of Monoclonal Antibodies Purification Using Flocculation, Adsorption and Filtration
- Author
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Carvalho Rj
- Subjects
Flocculation ,Adsorption ,Chromatography ,medicine.drug_class ,Chemistry ,law ,Process integration ,medicine ,Monoclonal antibody ,Filtration ,law.invention - Abstract
Background: New strategies for up and downstream integration process are being required for end-to-end continuous process for recombinant protein. Single-use materials as well as low cost and easy processing are very welcome for this development. Monoclonal antibodies are largely produced in biopharmaceutical industry what makes it a good protein model to be used in this process. Objective: A new strategy for integrating up and downstream processes for monoclonal antibodies was developed as a three-step process: flocculation of the cell culture harvest (batch mode); followed by anion-exchange chromatography for impurities adsorption in a slurry, and single-pass tangential flow filtration (both semi-continuous mode). Methodology: To develop this integrated process, separated studies of flocculation and adsorptions conditions with anion-exchange beads were performed. After defining the optimal conditions, flocculation was performed, and the supernatant was pumped in a vessel along with beads suspension for adsorption. The adsorption was carried out in a residence time determined in the previous studies. Then, the suspension with supernatant was filtered where the antibodies were recovered in the permeate. Results: Under the adsorption conditions applied (pH 6.5 and 250 mM NaCl), the purer antibodies were recovered in the permeate, whereas the beads with adsorbed impurities remained in the retentate. Steady state profile was obtained during adsorption and filtration for all conditions studied, where no loss of product was obtained. Differently, when the overall process was considered, global yields varied between 61% and 90% due to the void volumes of the runs. Additionally, higher concentration of beads (sample/beads ratio of 41) enabled high amount of impurities removal: 98.9% of DNA and approximately 70% of host cell proteins. Regarding the retention devices studied, depth filter yielded lower void volumes when compared to lamella settler (higher than 5-fold), begetting a global antibodies recovery of 90.4% in 20% higher productivity. Conclusion: Combining both clarification and impurities removal protocols into a single one proved to be a simple, efficient and fast alternative, which improvement could be obtained by its fully automatization.
- Published
- 2021
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