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Particulate materials with well-engineered properties are of key importance for many aspects in our daily life. Polymer powders with high flowability, for example, play a crucial role in the emerging field of powder-based additive manufacturing processes. However, the polymer- and composite material selection for these technologies is still limited. Here, we demonstrate the design of spherical polymethyl methacrylate (PMMA) and PMMA-SiO 2 composite supraparticle powders with excellent powder flowability and tailored composition for powder-based additive manufacturing. Our process assembles these powders from the bottom up and affords a precise control over surface roughness and internal morphology via the choice of colloidal primary particles. We establish process-structure-property relationships connecting external spray-drying parameters and primary particle sizes with the resulting supraparticle roughness and, subsequently, with the macroscopic powder flowability and powder bed density. In a second step, we demonstrate the control of composition and internal morphology of PMMA-SiO 2 composite supraparticles based on different mass mixings and diameter ratios of the two primary particle dispersions. Finally, we successfully apply the prepared supraparticle powders in powder bed additive manufacturing. The optimized flowability of the composite powders allows the production of two-layered square specimens with fusion between the individual layers and a uniform and tunable distribution of nanoscale SiO 2 additives without requiring the addition of any flowing aids.

Mucus consistency affects voice physiology and is connected to voice disorders. Nevertheless, the rheological characteristics of human laryngeal mucus from the vocal folds remain unknown. Knowledge about mucus viscoelasticity enables fabrication of artificial mucus with natural properties, more realistic ex-vivo experiments and promotes a better understanding and improved treatment of dysphonia with regard to mucus consistency. We studied human laryngeal mucus samples from the vocal folds with two complementary approaches: 19 samples were successfully applied to particle tracking microrheology (PTM) and five additional samples to oscillatory shear rheology (OSR). Mucus was collected by experienced laryngologists from patients together with demographic data. The analysis of the viscoelasticity revealed diversity among the investigated mucus samples according to their rigidity (absolute G' and G″). Moreover some samples revealed throughout solid-like character (G' > G″), whereas some underwent a change from solid-like to liquid-like (G' < G″). This led to a subdivision into three groups. We assume that the reason for the differences is a variation in the hydration level of the mucus, which affects the mucin concentration and network formation factors of the mucin mesh. The demographic data could not be correlated to the differences, except for the smoking behavior. Mucus of predominant liquid-like character was associated with current smokers., Competing Interests: Conflicts of Interest: The authors declare no conflict of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to publish the results.

Additive manufacturing promises high flexibility and customized product design. Powder bed fusion processes use a laser to melt a polymer powder at predefined locations and iterate the scheme to build 3D objects. The design of flowable powders is a critical parameter for a successful fabrication process that currently limits the choice of available materials. Here, a bottom-up process is introduced to fabricate tailored polymer- and composite supraparticles for powder-based additive manufacturing processes by controlled aggregation of colloidal primary particles. These supraparticles exhibit a near-spherical shape and tailored composition, morphology, and surface roughness. These parameters can be precisely controlled by the mixing and size ratio of the primary particles. Polystyrene/silica composite particles are chosen as a model system to establish structure-property relations connecting shape, morphology, and surface roughness to the adhesion within the powder, which is accessed by tensile strength measurements. The adhesive properties are then connected to powder flowability and it is shown that the resulting powders allow the formation of dense powder films with uniform coverage. Finally, successful powder bed fusion is demonstrated by producing macroscopic single layer specimens with uniform distribution of nanoscale silica additives., (© 2020 The Authors. Published by WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.)