1. Erosion Wear Analysis on Valve Cage of Cage-Typed Sleeve Control Valve for Coal Liquefaction.
- Author
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An-qi Guan, Feng-ping Zhong, Chang Qiu, Zhi-jiang Jin, and Jin-yuan Qian
- Subjects
COAL liquefaction ,TWO-phase flow ,STRUCTURAL optimization ,MECHANICAL wear ,REFERENCE values - Abstract
Cage-typed sleeve control valve (CSCV) is the key basic equipment in direct coal liquefaction projects. The working condition of CSCV has the characteristics of high-pressure difference, high velocity, and high solid content. There is a general issue of liquid–solid two-phase erosion wear in CSCV, which can easily lead to the failure of the internal structure in the valve cage. Therefore, it is necessary to study erosion wear characteristics of internal structures in the valve cage. Considering the real conditions of erosion wear in the valve cage, a simplified T-shaped flow path is designed, and the precision of both the liquid–solid two-phase flow model and the erosion prediction model is validated. The flow characteristics and erosion wear characteristics in the T-shaped flow path under different working conditions are studied. Based on the simulation results of different structural parameters and boundary conditions, the erosion wear of the T-shaped flow path is predicted and calculated by the response surface method. Subsequently, the prediction formula for the maximum erosion rate is derived. The formula enables the swift determination of optimal structural parameters for the flow path, aiming to mitigate damage to the valve caused by erosion wear. This work can quickly predict the erosion wear rate of the key areas in the valve cage, which can provide a certain reference value for the life prediction and structural optimization of CSCV, and it can also benefit the safety and maintenance of the coal liquefaction system. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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