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To achieve the desired superheat of molten steel during the continuous casting process, optimization of process parameters such as molten steel temperature in ladle furnace, casting speed, and baking temperature is necessary. Therefore, obtaining the superheat corresponding to these process parameters in advance is particularly important. To address this issue, a model for predicting the temperature of molten steel in the tundish during continuous casting is designed. The model adopts a combined modeling approach of mechanistic model and data model. To address the issue of the mechanism model's inability to capture the variation of the lining's thermal parameters, this article improves the traditional physics-informed neural network (PINN) algorithm. It combines the constraints from both the forward and inverse problems, allowing for obtaining solutions to the equations while capturing the variation of equation parameters. Actual data from multiple casting sequences at a steel plant are collected to validate the accuracy and interpretability of the model. The results show that the error of the model is about 2.1k which has better accuracy compared to pure mechanistic model and pure data model. Additionally, it can capture the variation patterns of tundish lining thermal parameters under different operating conditions. Therefore, the model designed in this article can provide both profound physical interpretation ability and more practical predictions of molten steel temperature. [ABSTRACT FROM AUTHOR]

Carbon‐bonded alumina filters have been established in the steel industry for decades to increase the quality of cast steel components. The carbon bonding of the filter materials is commonly achieved by using pitches or resins. However, the pyrolysis of both substances results in the release of carcinogenic substances such as free phenols or benzo[a]pyrene. An alternative binder system is provided by lactose and tannin, which is considered to be more environmentally friendly, but they tend to result in insufficient mechanical filter properties.To ensure higher environmental sustainability and good mechanical properties, the effect of the stepwise replacement of the pitch‐binder CarboresP by lactose and tannin is investigated in the present study. Additionally, the impact of semiconductive additives (P‐doped n–Si and SiC) and the filter manufacturing method on the filter properties is analyzed. Based on the most promising filter composition, different lactose/tannin (L/T) ratios (5:1, 4:1, 3:1) are applied and the resulting properties evaluated. The results suggested that the pitch binder can be completely replaced by lactose and tannin by using SiC as additive and adjusting the filter manufacturing process. The variation of the L/T ratio shows no significant impact on the filter prope. [ABSTRACT FROM AUTHOR]

For more than 20 years, high‐temperature laser scanning confocal microscopy (HT‐LSCM) has become worldwide a proven technique for observing various metallurgical phenomena in situ. HT‐LSCM turns out to be a reliable and effective method for the observation of quantification austenite grain growth kinetics in steel, being highly relevant in casting and steel processing. In the present article, the measurement technique is briefly introduced followed by some basics on austenite grain growth. Finally, selected examples of recent research activities are discussed, including investigations into pure iron and the systems Fe–P, Fe–C, Fe–Al–N, and Fe–C–Nb–N. The influence of P on the grain growth kinetics is remarkable. At 1350 °C, the final grain size decreases from 255 μm in pure iron to 145 μm by adding 0.044 wt% P. In contrast, C enhances the grain growth in specific alloying ranges (0–0.30 wt%C), particularly at elevated temperatures. For a Al content of 0.025 wt% and only 50 wt ppm N, AlN loses the pinning effect above 1150 °C. In case of Nb(C,N), an elevated Nb content (0.085 wt%) provides stabilization of Nb(C,N) at 1150 °C, but at 1250 °C, no pinning of Nb(C,N) is visible anymore. [ABSTRACT FROM AUTHOR]

It is herein considered a new product composed of solid–liquid dispersion of a conveniently formulated continuous casting powder in synthetic oil‐based esters, where hypothetical limit to consider this liquid slurry as a liquid powder is a mix with at least 50% in weight powder load preserving suitable fluidity for effective and stable pumping. After a relatively long and intense industrial application period, one of most critical points when using liquid powder for steel continuous casting proves to be mold feeding. This is mainly because of weird properties of such material which behaves as a non‐Newtonian fluid. A thorough rheological study on samples of liquid powder for continuous casting is carried out. Based on meticulous characterization of a set of laboratory samples, the dispersion flow curve is determined. Most commonly used rheological models are then tested for fitting with the experimental data. Sisko model is identified as the best fitting one. This model is then implemented to derive the system curve describing its behavior under its industrial application conditions. The mathematical process to apply Sisko model and its numerical solutions is explained. The results found are consistent with the field experience of the industrial application of the material under study. [ABSTRACT FROM AUTHOR]

Low‐basicity fluorine‐containing mold flux, which forms a porous slag film with NaF pores, is expected to solve the contradiction between heat transfer and lubrication in the continuous casting of peritectic steel. Herein, the kinetic mechanism and the influence of NaF gas formation based on the different fluorine raw materials (NaF, CaF2, and Na3AlF6) at 0.9 basicity and 6 wt% fluorine are investigated by the combination of experiments and calculations. The results show that CaF2 is the first to generate NaF gas at 1189 K, followed by Na3AlF6 (1238 K) and NaF (1328 K). NaF raw material produces the most NaF gas with the lowest activation energy in the three raw materials, due to high Na ion kinetic energy, the simple degree of polymerization, and Na‐F1 bonds. Correspondingly, NaF bubbles in the molten slag are the largest based on their aggregation. Na3AlF6 and CaF2 raw materials rank second and third, with F atoms primarily bonded as Al‐Fx and Ca‐Fx and the higher proportion of QSi−O−Al2$Q_{\text{Si} - \text{O} - \text{Al}}^{2}$ and QSi−O−Si4$Q_{\text{Si} - \text{O} - \text{Si}}^{4}$ structure. Notably, at 0.9 basicity and 6 wt% fluorine, Na3AlF6 as raw material generates a suitable amount of gas, making diffuse and fine NaF bubbles in the molten slag. [ABSTRACT FROM AUTHOR]

Diffusion bonding of additive manufactured (AM) metal parts to traditionally manufactured metal parts is an effective and low-cost way to produce large-scale and multi-functional parts. In this study, diffusion bonding of casting 45 steel and AMed 316L stainless steel was conducted with four different bonding surface roughness from large to small. The interface formation mechanisms including the metallic elements diffusion layer, the carbide layer and the interfacial grain boundary (IGB) migration were investigated in detail. The results show that the interface bonding ratio improves from 43 to 96% due to void closure as the roughness of the bonding surface decreases from Ra ~ 1.5 µm to Ra ~ 0.1 µm. The shear strength of the joint increases from 350 to 468 MPa, and the specific shear strength increases from 58 to 94%. The type and number of grain boundary migrations are significantly affected by the bonding surface roughness. The number of IGB migrations at the "triple junction" structure increases while the number of strain-induced grain boundary migrations decreases as the bonding surface becomes smoother. [ABSTRACT FROM AUTHOR]

The fatigue crack growth properties of G20Mn5QT cast steel and corresponding butt welds, using compact tension specimens, were monitored and investigated via acoustic emission (AE) techniques. Fatigue crack growth is a combination of cyclic plastic deformations before the crack tip, tensile crack fractures, and shear crack fractures. The cyclic plastic deformations release the maximum amount of energy, which accounts for half of the total energy, and the second-largest number of AE signals, which are of the continuous-wave type. The tensile crack fractures release the second-largest amount of energy and the largest number of AE signals, which are of the burst-wave type. The shear crack fractures release the least amount of energy and the lowest number of AE signals, which are similar to the burst type, albeit with a relatively longer rise time and duration. Crack tip advancement can be regarded as a discontinuous process. The critical area before the crack tip brittlely ruptures when the fatigue damage caused by cyclic plastic deformations reaches critical status. The ruptures produce a large number of tensile crack fractures and rare shear crack fractures. Through fractography observation, the shear crack fractures occur probabilistically around defects caused by casting or welding, which lead to stress and strain in the local complex. [ABSTRACT FROM AUTHOR]

The clogging of the submerged entry nozzle (SEN), as an important device to connect the tundish and the mold, has been widely concerned. However, until now, the clogging of the SEN cannot be eliminated during the casting. Herein, the clogging behavior of the SEN during the casting of ultralow‐carbon steel is studied using an external DC electric field. The findings demonstrate that the DC electric field inhibits the growth of the clogging on the outlet and the thickness of the clogging layer is small, which ensures the integrity of the profile of the outlet. After DC treatment, the interface of the clogging is clear and the density is increased, which reduces the pollution to molten steel. At the same time, the fluctuation of the mold level is significantly improved, and the defect rate of cold rolling is effectively reduced to 30% of the original level, which is beneficial to the overall performance of the slab. [ABSTRACT FROM AUTHOR]

Electromagnetic stirring is a technique of influencing the crystallization pattern of a continuously cast workpiece and suppressing the development of a number of macrostructural defects in it. In this study, technological schemes are presented for application of electromagnetic fields in continuous-casting machines (CCMs) while discussing the resultant physical effects. We present actual results on the quality of steel obtained using a roller-type EMS system installed in the secondary cooling zone of a slab CCM at Novolipetsk Iron and Steel Work. [ABSTRACT FROM AUTHOR]

When the severity of high-temperature environments increases, the oxidation mode changes from a normal oxidation mode, when a formed oxide layer protects the surface of austenitic heat-resistant cast steels, to an extreme mode, when scale spallation and partial vaporization intensify surface degradation. These processes can also influence each other. On the example of two oxidized austenitic heat-resistant steels with different alloying levels, we show how the described simulation/experimental methodology may be applied to analyze and quantify the synergetic kinetics of the extreme surface degradation processes. The surface degradation processes were formulated using diffusion-controlled parabolic oxidation, time-dependent vaporization, and spallation with an intensity cross-linked to the instantaneous thickness of the oxide layer. The 400 h tests were performed in air and water vapor-containing combustion gases at upper working temperatures. Three experimentally obtained surface degradation quantities included changing the weight of the specimen with adherent oxide, the weight of the spalled scale, and the thickness of the formed adherent oxide. These experimental quantities were used to compute the values of oxidation, vaporization, and spallation kinetic constants for each uninterrupted oxidation test. An additional interrupt every 100-h test was also performed to verify the model-predicted trends. It was shown that the alloying level in austenitic heat-resistant cast steel determines its ability to withstand surface degradation at extreme oxidation mode by the synergetic effects of oxidation, vaporization, and spallation. The described approach can be used for the metallic component lifetime prediction in severe gaseous environments. [ABSTRACT FROM AUTHOR]

Carbon steel is the most common steel alloy. Carbon steel may be the best-known industrial material for use in design for its economic value and reliability in performance. It is nonetheless challenging to find the information needed to efficiently design safe and reliable systems that are manufactured from carbon steel. Historically, carbon steels were considered to be the same material with the same properties and design values for all product forms such as forgings, bars, or plates, including castings. Now, designers want to know the properties and performance of steel components, based on the manufacturing process as well as the alloy. While the use of steel mill products allows designers to use standard mill products, based on precalculated load capacity listed in the building construction codes, custom components like castings are more difficult to design. The designer must determine what properties and quality measures to use in the analysis of the component's safety. Often the design is based on the minimum properties required in the specification with no given context for the actual distribution of properties for these type of products. Mechanical property allowances for design, which are statistically supported for steel castings are not available. Steel Founders' Society of America (SFSA) has collected the ordinary testing results for commercial carbon steel heats from a variety of producers, in order to develop an extensive data set of properties. This data set has been analyzed and is compared to steel mill properties, specifications, and allowable design values, which are embedded in the American Institute of Steel Construction-Specification for Structural Steel Buildings (AISC-ASD), and the ASME Boiler and Pressure Vessel Code (ASME BPVC). This analysis demonstrates the capability of carbon steel castings to provide safe and reliable service that is compatible with steel mill products in fabrications or other structures. Statistically supported values for tensile properties for steel castings are reported and compared with other steel products. Significant findings show: (1) Carbon steel castings have properties compatible to other product forms such as forgings and mill products. (2) Carbon steel components meet the design allowables included in the ASME BPVC and AISC-ASD requirements with similar properties to other structural steels. (3) The use of net-effective area and a fraction of the UTS for allowable stress design by AISC is comparable to the challenge of creating thick-section complex-geometric design of steel castings. (4) The proposed limit for design, based on the ratio of yield strength to ultimate tensile strength (YS/UTS) provides a reasonable guide for safe and reliable design for steel castings as well as structural steel shapes. (5) The proposed quality index (QI) for steel casting provides satisfactory guidance for the lower bound of commercial cast alloys at 280 ksi. This is also the common upper level of specification requirements. [ABSTRACT FROM AUTHOR]

Direct measurement of the wetting angles of the mold fluxes is a strenuous work and time-consuming, and a mathematical model relating the wetting angle of mold flux to its chemical composition is rarely found up to now. In this work, multiple linear regression (MLR), backpropagation neural network (BPNN), and GA-BP neural network (GA-BPNN) are used to model and predict the wetting angle of mold flux. Results show that the accuracy of MLR, BPNN, and GA-BPNN model is 76, 62, and 83 pct; the GA-BPNN model has the highest prediction accuracy. In addition, according to the standardized coefficients in the MLR model, the influence degree of different chemical components on the wetting angle of mold fluxes is analyzed. The importance of the influence of various components on the wetting angle is Fe2O3, F−, Li2O, Na2O, R, MnO, Al2O3, B2O3, and MgO from high to low. Among them, Fe2O3, Li2O, Na2O, R, and MnO have a negative effect on the wetting angle of mold flux, while F−, Al2O3, B2O3, and MgO have a positive effect. The established GA-BPNN model could facilitate the design and optimization of mold slag in the steel continuous casting process. [ABSTRACT FROM AUTHOR]

In the current study, the quantity, size, and spatial distribution of non-metallic inclusions along the thickness direction of an ultralow carbon IF steel were detected employing an automatic SEM-EDS scanning system. And the distribution of the slab subsurface inclusions was mainly analyzed. In addition, the total oxygen content in the steel and the solidification structure of the slab were analyzed. Upon the application of M-EMS, the solidification front was flushed due to the stirring effect generated by the electromagnetic force, promoting the floating removal of inclusions, thereby improving the overall cleanliness of the slab. However, the probability of the collision and agglomeration of inclusions was increased by applying M-EMS, resulting in an increase in the size of inclusions. The influence of M-EMS on inclusions was primarily on the slab subsurface. Following the application of M-EMS, the inclusions in the slab subsurface were experienced a reduction in number density from 9.99 to 6.11 #/mm2, and the area fraction was decreased from 69.51 × 10−6 to 57.31 × 10−6. However, the average size of inclusions was increased from 2.45 to 2.87 μm. With the application of M-EMS, the total oxygen content in the subsurface of the slab was reduced by 1–3 ppm, and the total oxygen content in the center of the slab was reduced by 0–1 ppm. These results indicated that the adoption of M-EMS contributed positively to the reduction of inclusions from the slab subsurface, thereby enhancing the surface quality of the slabs. Furthermore, the analysis revealed that the equiaxed crystal area comprised 12.06 pct of the total area without the consideration of M-EMS, while with the application of M-EMS, this proportion increased to 20.99 pct. [ABSTRACT FROM AUTHOR]

This paper presents the results of research from the renovation of functional parts of crane wheel surfaces. The aim of the research was to verify the possibilities of changing the chemical composition of the additive materials for submerged arc cladding, in order to increase the resistance of the wheel surfaces to wear. The base material of the crane wheel was heat-treated carbon steel for castings, mat. no. 1.0553. The renovation process was carried out on three equal wheels. Conventionally used additive material, the same one used for the interlayer and two covering layers, was used on one wheel. On two other wheels, newly increased tubular wires with a higher proportion of carbide-forming additives (Cr, Mo) were used for the carbide coating of two covering layers, in addition to their conventional additive material. Low-alloy additive material was applied to the newly elevated wires. The quality of the clads was assessed using non-destructive tests. Subsequently, microstructural analysis was carried out on the test samples taken from the renovated wheels, by means of light microscopy. On the cross cuttings, the course of hardness was evaluated using Vickers analysis. The resistance of functional surfaces to adhesion wear was evaluated based on weight losses measured using the AMSler experimental equipment. The results of the experiments showed an increase in the tribological resistance of the surfaces, specifically by 45% due to the newly developed wire C1 and by 18% due to wire B1, and it is therefore possible to recommend renovation. [ABSTRACT FROM AUTHOR]

This study investigates a new insulating refractory material based on rice husk ashes (RHA) for its application in the steel ingot casting process. The excellent insulating properties of this material may improve heat- and energy balance during ingot casting. A flame-sprayed alumina coating is applied to provide chemical inertness of the substrate material against the steel melt. The refractoriness, oxidation resistance, phase evolution and thermal expansion of four different grades of RHA materials and phase evolution and thermal expansion of flame-sprayed alumina coatings are studied. The refractoriness of the RHA materials increased with increasing silica content, showing sufficient refractoriness up to 1600 °C for SiO 2 > 94 wt%. Immersion tests with composite materials made from RHA substrate and a flame-sprayed alumina coating were successfully performed in a steel casting simulator. No deformation of the substrate material nor spalling of the flame-sprayed alumina coating was observed despite an immersion without preheating. [ABSTRACT FROM AUTHOR]

In the course of the decarbonization of steel production, electric steel production will continue to gain importance. The processing of low‐quality scrap will also play an important role, which may lead to an increase in the content of so‐called tramp elements in steel production and further processing. This article examines the effect of the elements Cu, Sn, and Ni on the formation of surface cracks under the conditions of the continuous casting process. Results of an in situ bending test are compared with the results of the experimental simulation of high‐temperature oxidation and thermodynamic analysis based on the CALculation of PHase Diagrams (CALPHAD) approach. For a temperature of 900 °C, an equivalent Cu content of 0.20 wt% must be considered as the critical upper limit. The presumable reason is the existence of Cu‐ and Sn‐rich liquid phases at the austenite grain boundaries. The results clearly show the effect of the investigated elements but also point to the importance of the gas atmosphere and cooling conditions on the results. This can be a groundbreaking result for extending the process window for casting steels with increased tramp element contents. [ABSTRACT FROM AUTHOR]

Laser beam remelting is a relatively simple and highly effective technique for the physical modification of surfaces to improve resistance to cavitation erosion. In this study, we investigated the effect of laser remelting on the surface of cast stainless steel with 0.40% C, 25% Cr, 20% Ni, and 1.5% Si on cavitation erosion behavior in tap water. The investigation was conducted using a piezoceramic crystal vibrator apparatus. Base laser beam parameters were carefully selected to result in a defect-free surface (no porosity, material burn, cracks) with hardness capable of generating better resistance to cavitation erosion. The experimental results were compared with those of the reference material. Surface morphology and microstructure evolution after cavitation tests were analyzed using an optical metallographic microscope (OM), scanning electron microscope (SEM), and hardness tests to explore the mechanism of improving surface degradation resistance. The conducted research demonstrated that surfaces modified by laser remelting exhibit a 4.8–5.1 times greater increase in cavitation erosion resistance due to the homogenization of chemical composition and refinement of the microstructure, while maintaining the properties of the base material. [ABSTRACT FROM AUTHOR]

To improve shear capacity, as well as reduce on-site casting and steel consumption, a novel Y-shaped perfobond rib (Y-PBL) shear connector with ultra-high-performance concrete (UHPC) grout was proposed. The shear behavior of the Y-PBL shear connector was investigated by six groups of pushout specimens. Their failure modes, load–slip curves, load–separation curves, strain analysis, and shear transfer mechanisms were discussed. Subsequently, finite-element analysis (FEA) models were established to study the effect of parameters on the shear behavior of the Y-PBL shear connector, as well as to compare the shear capacity contributions with straight-shaped PBL (S-PBL) shear connectors. Analytical models were proposed to predict the shear capacity of the Y-PBL shear connector. The results reveal that the proposed Y-PBL shear connector has superior shear capacity and stiffness. The contribution of the perforating rebar is minor compared with the end-bearing effect of UHPC. The analytical predictions agree well with the experimental and FEA results. This study can be used to guide the design and application of the Y-PBL shear connector in steel-concrete composite bridges. [ABSTRACT FROM AUTHOR]

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Rare earth (RE) elements not only modify inclusions but also refine the steel's microstructure. This study investigates the evolution mechanism of cerium on inclusions and microstructure in low-alloy cast steel through experimental and thermodynamic analyses. After cerium is added to the steel, strip-like inclusions transform into spherical ones, accompanied by a reduction in size. The evolution path of inclusions follows MnS + MnS–Al2O3→Ce2O2S–Ce2S3–MnS + CeAlO3–Ce2S3–MnS with cerium addition. Notably, Ce2S3 and Ce2O2S exhibit an orientation relationship, with [1‾ 22]Ce2S3//[01 1‾ 1]Ce2O2S and (02 2‾)Ce2S3//(1‾ 011)Ce2O2S. Compared to Ce-free steel, the Ce-0.06 steel shows a reduced grain size and the absence of needle-shaped Widmanstätten structures, which may be mainly attributed to rare earth inclusions as heterogeneous nucleation of δ-Fe. This work can provide a theoretical basis for improving the overall mechanical properties of low-alloy cast steel by adding cerium.

This article presents changes of the total casting production volumes and of the production of castings made from basic casting alloys in Poland, in Europe and worldwide in years 2001–2021. Analogous casting production parameters were compared for Poland, Europe and countries being the leading European and global manufacturers in years 2001, 2011 and 2021. The leading casting manufacturers in Europe (with the manufacturing volume exceeding 1 million tons in the mentioned years) include Germany, Italy, the Ukraine, France and Spain. For years, the largest casting manufacturer worldwide has been China. In 2001–2021, global casting production increased from ca. 68 million tons to ca. 97 million tons (i.e. by ca. 42%), whereas the European one decreased from ca. 17 million tons to ca. 12 million tons (i.e. by close to 30%). In the analyzed period, the Polish production volume grew from ca. 0.75 million tons to ca. 0.88 million tons (i.e. by ca. 17%). The presented data reveal the decreasing importance of gray cast iron and cast steel and the increasing one of ductile cast iron and aluminum alloys. However, the Polish average annual growth rate for aluminum alloy casting production was 10.3%, whereas the global one was 3% and the European one 0.7%.

Precipitation strengthening is a crucial method for enhancing the mechanical properties of steel. The bridgman directional solidification furnace, optical microscope (OM), scanning electron microscope (SEM), electron probe analyzer (EPMA) and transmission electron microscope (TEM) were used to investigate the effect of solidification cooling rate on the solidification microstructure, microsegregation, and nanoprecipitates in medium carbon CrMo cast steel. The results indicate that as the cooling rate increases, the solidification microstructure is significantly refined. The relationship between the cooling rate (CA) and primary dendrite arm spacing (PDAS, λ1) and secondary dendrite arm spacing (SDAS, λ2) are given by λ1 = 123.74 × C-0.4088A, λ2 = 66.63 × C-0.6532 A. Solute elements like Cr, Mo, and V exhibit noticeable positive segregation in the inter-dendritic. When the cooling rate does not exceed 0.47 °C/s, the solute concentrations in the inter-dendritic increase with higher cooling rate, leading to a decrease in the effective solute partition coefficient. This phenomenon is primarily attributed to the back diffusion of solute elements during solidification. Following heat treatment, precipitation of M6C, V(C,N), and M23C6 occurs within the inter-dendritic regions. If the solidification cooling rate does not exceed 0.47 °C/s, the density and volume fraction of nanoprecipitates increase with higher cooling rate. This trend primarily results from the reduction in critical nucleation radius and critical nucleation energy, facilitating easier nucleation of nanoprecipitates.

A method for fabrication of a composite layer on the surface of a steel casting using coating containing TiC substrates was presented. The reaction of the synthesis of the ceramic phase was based on the SHS method (Self-propagating High-temperature Synthesis) and was triggered by the heat of molten steel. High hardness titanium carbide ceramic phases were obtained, which strengthened the base material improving its performance properties presented in this article. Microstructural examinations carried out by light microscopy (LM) on the in-situ produced composite layers showed that the layers were the products of reaction of the TiC synthesis – the phenomenon called “fragmentation” by the authors of study. The examinations carried out by scanning electron microscopy (SEM) have revealed the presence of spheroidal precipitated and free of impurities. The presence of titanium carbide was twofold increase in hardness in the area of the composite layer as compared to the base alloy which was carbon cast steel.

Hot rolling processes have been extensively used to produce round bars by reducing the cross‐sectional area of continuously cast steel. The current trend toward increasing productivity often requires a more aggressive reduction per pass. Establishing safe and optimized hot rolling parameters must be determined to avoid damage while deforming the specific steel composition. Understanding the damage mechanism during the metal forming process is vital for product quality. Herein, a combined experimental and simulation approach is developed to track the evolution potential damage during hot bar rolling. Hot tension tests are conducted on as‐cast vanadium microalloyed 15V38 steel at different hot rolling temperatures and strain rate conditions to develop Johnson–Cook‐type material model. A thermomechanical finite element model is developed to simulate potential damage trends in a 12‐pass square‐to‐round and 8‐pass round‐to‐round standard industrial hot rolling process, employing damage criteria. Results are illustrated by creating a damage map at each rolling pass to determine the critical hot rolling conditions for damage initiation. Several parametric studies are also performed to illustrate the application of the suggested methodology for hot rolling process optimization. Results show that the probability of the damage initiation is higher at higher pass reductions and lower temperatures. [ABSTRACT FROM AUTHOR]

The ladle refining of iron-carbon melts is an essential component of the modern technology used in the production of iron and steel, ensuring the high quality of metal products. However, in the context of mini- and micro-factories using technological units of a limited volume, it is often unfeasible to implement modern, highly efficient refining, deoxidation-alloying, and heating schemes that are commonly used by ladle furnaces and degassers. In addition, the issue of the widespread use of various production wastes for the production of cast iron and steel in order to recycle them and reduce the consumption of conventional charge materials is relevant. Therefore, a new method of submerged arc reduction of elements useful for metallurgy from industrial waste and secondary materials directly into an iron-carbon melt for its deoxidation-alloying (refining), homogenization, and heating by a submerged electric arc is proposed. This technology eliminates the use of expensive reagents, ferroalloys, and alloying elements. Based on the conducted research, a scheme of the processes of submerged arc reduction of elements was established, the design of submerged arc furnace assemblies and their composition were proposed, and the high efficiency of the new method of ladle refining in comparison with conventional analogs was demonstrated. [ABSTRACT FROM AUTHOR]

Surface grinding is critical for producing precise workpiece dimensions and surface finishes, especially for materials like cast iron and steel. Optimal grinding materials must reliably cling to magnetic chucks and resist melting or fouling the cutting wheel. Our investigation seeks to optimize the static and dynamic performance of surface grinder machines by evaluating their structural integrity and dynamics using finite element analysis (FEA). Modal and static studies are done under various tool post and column configurations to simulate real-world machining circumstances. Modal analysis reveals key resonant modes, with lowest frequencies 55, 61, and 85 Hz, respectively, seen when the column and tool post are centrally positioned. Modal analysis elucidates the natural frequencies affecting the machine's structure, aiding in resonance abatement during machining, and increasing machining precision. Static obtains a −500 N force along the Z-axis direction at the tooltip, alongside a gravity force of 9.8 m/s affecting all components. Investigation indicated substantial distortion at the junction of the grinding stone and primary tool, with a maximum deformation of 18.5 μm. Harmonic analysis, done within a frequency range of 55–235 Hz, corroborated the mode shape analysis results by exerting a −500 N force along the Z-axis. Spatial analysis was done to investigate the movement of the machine column and tool post during milling. Position C displayed the highest modal frequency 61, 67, and 95, respectively, due to the tool post's proximity to the working surface. This emphasizes the necessity of spatial optimization in machining. Experimental validation utilizing the predictive diagnostic performance system (PDPS) validates the differentiation between healthy and unhealthy machine signals during grinding, facilitating real-time issue identification. Predictive maintenance predicts machine issues, cuts downtime, boosts quality, and saves costs. This study attempts to find maximum deformation in machine tool structures under different configurations, ultimately increasing the structural properties and stability of surface grinding machines. [ABSTRACT FROM AUTHOR]

In the current study, the influence of TiO 2 /SiO 2 and BaO/CaO ratios on viscosity, crystallization and structure of high-TiO 2 mold slags was discussed through the measurement of viscosity-temperature relationship, melting temperature, crystallization temperature, crystallization rate and phases, and Raman spectrum. With the substitution of SiO 2 by TiO 2 in slags from 0 % to 12 %, the viscosity at 1300 °C, the melting temperature and break temperature decreased and then increased, while those of slags with the substitution of CaO by BaO from 4 % to 16 % decreased. With the substitution of SiO 2 by TiO 2 from 0 % to 10 %, crystallization phases gradually changed from cuspidine (Ca 4 Si 2 F 2 O 7) to perovskite (CaTiO 3), the initial and complete crystallization temperatures had the tendency to increase from 918 °C to 1260 °C and from 857 °C to 1139 °C, respectively, and the overall crystallization ability of slags increased. With the substitution of CaO by BaO from 4 % to 16 %, the initial and complete crystallization temperature of these slags decreased, and the overall crystalline ability decreased. With the substitution of SiO 2 by TiO 2 from 0 % to 10 %, structural units changed from the simple units to complex units, but the transition was opposite with the substitution from 10 % to 12 %, which was related to the transition of TiO 2 from basic oxide to amphoteric oxide. With the substitution of CaO by BaO from 4 % to 16 %, the degree of polymerization and the viscosity of theses slags decreased, which was related to the supplement of more active O2− ion from BaO. Hence, the excessive substitution of SiO 2 by TiO 2 under the steel-slag reaction would cause the increase of the slag viscosity and crystallization ability, while the substitution of CaO by BaO could weaken the variation of slag viscosity and crystallization ability. [ABSTRACT FROM AUTHOR]

Carbon-based materials (e.g., carbon/carbon [C/C] and carbon/carbon-silicon carbide [C/C-SiC] materials) are considered promising brake disk materials for high-speed trains to replace cast or forged steels. Investigating the braking behavior of copper-based composites paired with various counterpart materials is helpful in advancing the development of high-speed and lightweight brake systems. In this study, the braking behavior and wear mechanisms of a novel copper-based composite mated with cast steel, C/C and C/C-SiC materials were investigated. The average coefficients of friction for the copper-based composite against C/C and C/C-SiC materials are increased by approximately 16.5% and 6.7%, and the wear rates of the copper-based composite against C/C and C/C-SiC materials are reduced by about 25.9% and 33.9% in comparison to those of the copper-based composite against cast steel. Additionally, compared with that of cast steel, the wear rate of the C/C material is increased by more than 3 times, and the negative value of the wear rate of the C/C-SiC material is noted. The dominant wear mechanisms of the copper-based composite mated with cast steel, C/C and C/C-SiC materials are adhesive wear combined with oxidation, graphite loss combined with oxidation as well as exfoliation of the material near graphite, and the material transfer combined with oxidation, respectively. [ABSTRACT FROM AUTHOR]

A new two-way coupled magnetohydrodynamic (MHD) model considering the dynamics change of electromagnetic force at steel–slag interface was established to investigate the multiphase flow and slag entrapment in slab continuous casting under mold electromagnetic stirring (EMS). The transient turbulent flow and the steel–slag interface behavior were described by solving the large eddy simulation (LES) model and volume of fluid (VOF) model. The level fluctuation, the location, and net mass of slag entrapment were quantitatively evaluated. By comparing the predicted level height within the in-situ measurement, the results show that the two-way coupled MHD model can better reveal the multiphase flow under EMS. The type of slag entrapment is closely related to the flow pattern, the vortex formation is predominant under the lower EMS current, while it changes to the shear-layer instability under the relatively high EMS current, the proportion of vortex formation slag entrapment decreases to 30.7 pct under the EMS current is 600 A. The tendency of net slag entrapment rate is the same as that of level fluctuation, with the increase of EMS current and casting speed, both the level height and net slag entrapment rate decrease firstly and then increase. Therefore, it is necessary to match the casting speed and EMS current to avoid the slag entrapment in actual production. The net slag entrapment rate is 0.034 kg/s, under the condition of 1.2 m/min casting speed and 600 A EMS current. [ABSTRACT FROM AUTHOR]

Longitudinal crack defects are a frequent occurrence on the surface of thin slabs during the high-speed continuous casting process. Therefore, this study undertakes a detailed analysis of the solidification characteristics of hyper-peritectic steel thin slabs. By establishing a three-dimensional heat transfer numerical model of the thin slab, the formation mechanism of longitudinal cracks caused by uneven growth of the initial shell is determined. Based on the mechanism of longitudinal crack formation, by adjusting the performance parameters of the mold flux, the contradiction between the heat transfer control and lubrication improvement of the mold flux is fully coordinated, further reducing the incidence of longitudinal cracks on the surface of the casting thin slab. The results show that, using the optimized mold flux, the basicity increases from 1.60 to 1.68, the F- mass fraction increases from 10.67% to 11.22%, the Na2O mass fraction increases from 4.35% to 5.28%, the Li2O mass fraction increases from 0.68% to 0.75%, and the carbon mass fraction reduces from 10.86% to 10.47%. The crystallization performance and rheological properties of the mold flux significantly improve, reducing the heat transfer performance while ensuring the lubrication ability of the molten slag. After optimizing the mold flux, a surface detection system was used to statistically analyze the longitudinal cracks on the surface of the casting thin slab. The proportion of longitudinal cracks (crack length/steel coil length, where each coil produced is about 32 m long) on the surface of the thin slab decreases from 0.056% to 0.031%, and the surface quality of the thin slab significantly improves. [ABSTRACT FROM AUTHOR]

Steel-making and continuous casting (SCC) processes are considered the main bottlenecks in the steel industry. We consider planning and scheduling problems in SCC processes and provide an overview of the literature with our commentary. The planning problem has as goal to create out of customer orders production units for the various production processes. The scheduling problem assigns these production units to the production facilities over different time intervals. We review a large number of planning and scheduling papers and propose two basic models for the planning and the scheduling problems that incorporate the most common and essential features. We describe for each problem the respective constraints and objectives as well as the practical implications in an actual production environment. We also analyse the methodologies used in their solutions, including decomposition strategies. In the last section, we present the conclusions of our survey and propose new research directions. [ABSTRACT FROM AUTHOR]

In this paper, issues related to the technology of compound castings composed of two parts, i.e., the working layer and the supporting part, made of X46Cr13 high-chromium steel and EN-GJL-HB 255 grey cast iron, respectively, in a liquid–solid system by pre-installing a monolithic insert in the mould cavity are presented. As a part of the research, the mechanism of formation of transitional zones in the bonding area of the above-mentioned two alloys was identified and described. It was shown that the phenomenon that determines the formation of a permanent bond between the joined materials is the transport of C and heat from the "high-carbon and hot" material of the supporting part poured into the mould in the form of liquid cast iron to the "low-carbon and cold" material of the working layer placed in the form of a steel monolithic insert inside the mould cavity. In the paper, the suitability of the compound castings technology developed for use in the coke industry is also presented. Full-size high-chromium steel–grey cast iron compound casting plates designed for the coke quenching car lining were positively verified in real coke plant operating conditions. [ABSTRACT FROM AUTHOR]

Introduction: As an economical and fast process method for surface modification of materials, overlay welding is increasingly widely used in the manufacturing and repair of parts in various industrial sectors. Methods: This study combines grating projection measurement to design an economical mold arc additive process, and introduces point cloud simplification algorithm for wear and repair design of the mold structure. Then, a new method for manufacturing low-cost, long-life, and economical hot stamping die inserts is designed, using low-cost forged steel and cast steel as substrates and surface welding of high-temperature alloy wear-resistant layers. Results and Discussion: The experiment shows that the proposed algorithm for simplifying scattered molds has a good evaluation effect, without any gaps, and has a good retention effect on point clouds. The maximum and minimum distances are 0.45mm and 0.025 mm, respectively. The friction coefficient of cobalt based alloys at 300°C is lower than that at 200°C, and the fluctuation period at 200°C is significantly longer than that at 300°C. HSTS steel has the highest wear resistance, and the performance of cobalt-based alloys is significantly better than that of other alloys. The compressive yield strength of iron-based alloys is the highest, and the hardness of iron-based alloys is the highest, at 53.2 HRC. Therefore, iron-based alloys were selected as a surface wear-resistant layer welding material for economical molds with cooling channels, and cobalt-based alloys were also selected as a surface wearresistant layer welding material for variable strength economical molds. The research results provide a reference for economic mold manufacturing and repair. [ABSTRACT FROM AUTHOR]

The effect of niobium modification on refinement of primary austenite, shrinkage characteristic, and solidification behavior of medium-carbon cast steel melted in a medium-frequency induction furnace is studied. It is established that the modification with 0.1 wt.% niobium increases the fluidity of the steel liquid, enhances the feeding capacity of the cast steel, turns the dispersed shrinkage porosity into concentrated shrinkage cavity, changes the coarse dendrites to fine ones, even in equiaxed grain structures, and dwindles the primary austenite grain size greatly. Using electron microscopy and energy-dispersive analysis, it is discovered that niobium combines with carbon to form solid phase particles of NbC. These particles are chemically stable at high melting temperatures and facilitate the primary austenite nucleation effectively by non-spontaneous nucleating. A model of matching between the crystal lattices γ-Fe and NbC is suggested. The mechanism of NbC heterogeneous nucleation consists in that the primary austenite grows on {111}γ-Fe along to the closest-packed plane {111}NbC in crystal orientation ⟨ 011 ⟩ γ - Fe ‖ ⟨ 112 ⟩ NbC , and the mismatch δ ⟨ 111 ⟩ NbC ⟨ 111 ⟩ γ - Fe of the crystal planes is only 9.79%. [ABSTRACT FROM AUTHOR]

During the acid pickling process, the corrosion of cast steel in acidic solutions is difficult to avoid. Thus, the utilization of inhibitors has emerged as an effective strategy for reducing the corrosion rate of cast steel. However, the conventional use of both organic and inorganic corrosion inhibitors raises environmental concerns due to their harmful properties. As a result, there is a growing interest among researchers in exploring pharmaceutical drugs as a more environmentally friendly approach to corrosion mitigation. In this study, we investigate the corrosion inhibition of cast steel using expired amoxicillin (AMXL) in a 0.5 M sulfuric acid medium. Our analysis employs gravimetric, electrochemical, and scanning electron microscopy (SEM) techniques. Electrochemical assessments conducted on cast steel electrodes indicate an increase in charge transfer resistance, and a decrease in current density when amoxicillin is introduced into the corrosive environment. Weight loss studies further confirm that amoxicillin reduces the corrosion rate of cast steel. Moreover, we observe that the inhibition effectiveness rises with increasing amoxicillin concentration but decreases with higher temperatures. Our findings also reveal that the adsorption of amoxicillin on the cast steel surface follows the Langmuir isotherm. SEM analysis is employed to visually confirm the impact of amoxicillin on the cast steel surface. The presented paper supported the effective use of outdated medications, such as amoxicillin, as corrosion inhibitors for metals, offering broad industrial applications while addressing environmental concerns. [ABSTRACT FROM AUTHOR]

ŠTORE STEEL Ltd. is one of the three steel plants in Slovenia. Continuous cast 180 mm × 180 mm billets can undergo cooling to room temperature using a turnover cooling bed. They can also be cooled down under hoods or heat treated to reduce residual stresses. Additional operations of heat treatment from 36 h up to 72 h and cooling of the billets for 24 h, with limited capacities (with only two heat treatment furnaces and only six hoods), drastically influence productivity. Accordingly, the casting must be carefully planned (i.e., the main thing is casting in sequences), while the internal quality of the billets (i.e., the occurrence of inner defects) may be compromised. Also, the stock of billets can increase dramatically. As a result, it was necessary to consider the abandoning of cooling under hoods and heat treatment of billets. Based on the collected scrap data after ultrasonic examination of rolled bars, linear regression and genetic programming were used for prediction of the occurrence of inner defects. Based on modeling results, cooling under hoods and heat treatment of billets were abandoned at the casting of several steel grades. Accordingly, the casting sequences increased, and the stock of billets decreased drastically while the internal quality of the rolled bars remained the same. [ABSTRACT FROM AUTHOR]

The corrosion resistance of bearing materials is crucial for the long-term service and high precision of modern equipment, and has aroused widespread research interest. Inoculation treatment is beneficial for improving the mechanical properties of GCr15 bearing steel, but its impact on corrosion behavior remains to be investigated. In the present work, the influence of inoculation treatment on the corrosion morphology, open circuit potential, impedance spectrum, and polarization curve evolution of GCr15 steel was studied through in situ corrosion morphology analysis and electrochemical testing. The results showed that the samples treated after inoculation showed a reduced tendency for pitting corrosion and an obviously improved corrosion resistance. This improvement is related to the transformation of columnar grains into equiaxed grains during the inoculation process, which reduces the amount and distribution of inclusions and pores, thereby delaying the rapid development of pitting corrosion. This study provides new insights into the corrosion mechanism of gestational steel. [ABSTRACT FROM AUTHOR]

The article compares the efficiency of technologies for feeding liquid metal into the mold of a continuous casting machine (CCM) and its flow within the mold volume under conditions of free and forced mixing. The influence of various designs of the developed mixing devices on the nature of the melt flow in the mold volume is analyzed. The objects of research are the hydrodynamic and thermal flows of liquid metal during the casting of steel into the CCM mold. [ABSTRACT FROM AUTHOR]

Herein, the effects of the bottom shape of the submerged entry nozzle (SEN) on the molten steel flow and size distribution of argon bubbles are analyzed in a steel continuous casting slab strand using multiple‐size‐group approach. The type of nozzle bottom includes the well bottom, flat bottom, and mountain bottom. Most of argon bubbles are larger than 4.5 mm inside the SEN and the mold at the three types of nozzles. The frequency distribution of bubbles inside the SEN increases from 28.29% to 32.65% and 35.74% for 5.0–5.5 mm bubbles and decreases from 53.71–50.49% and 47.38% for 5.5–6.0 mm bubbles with the nozzle bottom varied from the flat to mountain and well shape, respectively. The number density of argon bubbles with 4.0–5.5 mm diameter in the mold decreases and increases for 5.5–6.0 mm bubbles with the nozzle bottom varying from the well to flat and mountain shape, respectively. In addition, the results of the industrial trials show that inclusions adhesion and aggregation at the bottom of the nozzle are eliminated using the flat bottom SEN casting. Meanwhile, the mechanism of SEN clogging under the different types of nozzle bottoms is analyzed. [ABSTRACT FROM AUTHOR]

In the current study, the influence of Li2O and Na2O on the viscosity, crystallization, and structure of the high TiO2-containing mold slag for the continuous casting of high-Ti steel was investigated to improve the property of the CaO–SiO2–TiO2-based slag under the steel-slag reaction through the measurement of the viscosity-temperature relationship, crystallization temperature and phases, and the Raman spectrum. With the increase of Li2O content from 0 to 8 pct, the viscosity at 1300 °C and melting temperature decreased from 0.54 to 0.01 Pa s, and 1151 to 884 °C, respectively. While the viscosity of the slag at 1300 °C increased from 0.20 to 0.62 Pa s, the viscosity of the slag at 1400 °C decreased from 0.16 to 0.09 Pa s, and the melting temperature decreased from 1195 to 1077 °C with the Na2O content from 2 to 10 pct. According to the thermodynamic calculation and XRD measurement, the main crystallization phase of high TiO2 slags was CaTiO3 with the content of Li2O below 4 pct and Na2O of 2 to 10 pct, the crystallization phase gradually changed from CaTiO3 to LiTiO2 with Li2O from 4 to 8 pct, and the morphology of the crystalline nucleus changed from the type of spiky star to barbed sphere. Similarly, with the Li2O content from 2 to 6 pct the initial and complete crystallization temperature decreased and increased, respectively, while those increased with the increase of Na2O content, indicating that the increase of the Li2O below 4 pct and the decrease of the Na2O in the current slag resulted in the weak crystallization ability. With the addition of Li2O content, the complex structural units of Q1, Q2 and Q3 were depolymerized, and the slag viscosity decreased. With the increase of Na2O content, structural units of Q0, Q1 and Q2 structure units had the tendency to increase, and the viscosity of slag at 1400 °C decreased. These results could be used for the selection of typical components of mold slags for continuous casting of high-Ti steel. [ABSTRACT FROM AUTHOR]

During production, significant differences were observed between the center and surface composition of the transition bloom, posing challenges in accurately determining its location. To address this issue, we developed a three-dimensional (3D) multiphysics coupled numerical simulation of the steel grade transition. This simulation is based on fluid–solid–thermal–magnetic and solute transportation models, encompassing the entire process from the ladle nozzle to the solidification endpoint. In contrast to prior studies that treated new and old grades as distinct components, our approach regards each element as an individual component, enabling the investigation of the specific segregation behavior of each element. By simultaneously accounting for the effects of flow and segregation on the composition of the transition bloom, our proposed model offers a clear understanding of the distribution of solute elements within the bloom. Moreover, our model exhibits higher prediction accuracy compared to previous approaches used for steel grade transitions. The research findings indicate that assigning a steel grade with higher density and lower solute element content as the old grade, and a steel grade with lower density and higher solute element content as the new grade, results in a transition bloom length of 24.70 m. Conversely, when the casting sequence is reversed, the length of the transition bloom increases to 33.44 m. Therefore, our new model provides a theoretical basis for reducing the length of the transition bloom. By implementing a well-planned casting sequence for the steel grade transition, substantial reductions in the length of the transition bloom can be achieved, leading to significant cost savings in production. [ABSTRACT FROM AUTHOR]

Reoxidation during secondary refining and casting of liquid steel can seriously deteriorate both process stability and the quality control of the final steel product. Unfortunately, detecting reoxidation occurrences is a formidable challenge until process troubles are encountered or product quality issues arise. In the present study, an energy dispersive spectrometer (EDS) was employed to analyze the composition of non-metallic inclusions in Al-killed steel. The specific focus was on deciphering whether the Fe signal within the EDS data originated from the steel (Fe) matrix or from FetO in the inclusions. It was revealed that when reoxidation levels are low, the primary source of the Fe signal is the steel matrix. Conversely, when reoxidation levels are high, a portion of the Fe signal can indeed be attributed to FetO in the inclusions, representing a mixture of signals from the steel matrix and oxide inclusions. A novel method for presenting EDS data was proposed to facilitate the identification of whether the inclusion comprises FetO to some extent. This distinction is critical in assessing whether the liquid steel has undergone reoxidation. To validate the present EDS analysis, a series of Monte Carlo simulations was conducted. It confirmed that EDS analysis of inclusions in steel specimens can effectively signal the presence of reoxidation. This research provides valuable insights for process control and quality assurance in steel production, helping to mitigate the detrimental effects of reoxidation. [ABSTRACT FROM AUTHOR]

A decision support system was developed using supervised machine learning (ML) approach for optimization of calcium (Ca) additions by continuously monitoring the physical state of non-metallic inclusions (NMIs) inside low-alloyed liquid steels. In this work, two instances were considered to design the base algorithm for the proposed supervisory system: (1) Clogging of submerged entry nozzle (SEN) during continuous casting of steels due to accumulation of solid oxide non-metallic inclusions (NMIs) and (2) Ca treatment during secondary steelmaking for modification of oxide NMIs from solid to liquid state to avoid SEN clogging. At first, experimental investigations were carried out on liquid steel samples from three low-alloyed Ca-treated steel grades from the same steel family to evaluate the characteristics of solid oxide NMIs that cause SEN clogging. In the next step, data-driven models were developed using an in-house ML algorithm trained primarily with process data for calculating the value of the newly proposed dummy parameter 'Clog.' These models, after testing, were architected to develop a supervisory system based on experimental investigations and data-driven models. The objective of this proposed supervisory system was to predict the optimum quantity of Ca needed for successful modification of NMIs from solid to liquid state to avoid SEN clogging based on the forecasted 'Clog' value. Finally, industrial data from ~ 3000 heats were tested to verify the results obtained from the developed supervisory system. The results confirmed that this novel supervisory system could predict the optimum class of Ca for all studied steel grades with 95 to 98 pct accuracy. The integration of this online supervisory system in steel production is expected to minimize operators' corrective actions in achieving realistic control of Ca additions. [ABSTRACT FROM AUTHOR]

This article investigated the influence of copper (Cu) and nickel (Ni) on atmospheric corrosion in gray cast iron under simulated marine conditions. The goal was to compare the effect of Cu and Ni addition in castings with weathering steels. Selected alloys were cast, cut, prepared, and heat-treated for microstructure homogenization. Accelerated corrosion tests were conducted using a salt spray chamber. Corroded samples were analyzed for corrosion thickness and deposits using scanning electron microscopy, X-ray diffraction, and electrochemical techniques. The results indicate that alloying elements significantly affect corrosion processes. In the long-term, Cu had a greater impact on the corrosion mechanisms than Ni. Both Cu and Ni exhibited similar effects on the corrosion mechanisms in gray cast iron and weathering steels. In the initial and final stages, the behavior was comparable to that of weathering steels, but in the intermediate stage, it differed from the literature, suggesting the presence of an additional mechanism between these stages. [ABSTRACT FROM AUTHOR]

Previous studies have demonstrated that the response of stable yielding systems to random excitations such as earthquakes is inherently accompanied by residual deformations. Stable yielding systems with highly enhanced ductility capacity are more prone to residual deformations. Steel eccentrically braced frames (EBFs) are designed to sustain significant localized inelastic deformations in the segment of the beam referred to as the yielding link, which results in much larger link rotations when compared to inter‐story drift ratios (SDR). Recent experimental and numerical studies on the response of EBFs have demonstrated that even with moderate residual inter‐SDR (less than 0.5%), severe link residual rotations could be expected, which could render the structure difficult to repair. For replaceable yielding links, which were developed to expedite the repair and recovery process in EBFs after major seismic events, large residual link rotations will hinder the link replacement process or at times make it impossible. Therefore, mitigation of residual deformations is of greater importance in EBFs with replaceable yielding links than in conventional EBFs with a continuous beam. This paper provides a brief review of past research on residual deformations and methods for their mitigation. A low‐cost re‐centering system for use in EBFs is proposed to work in parallel with the yielding link, in order to mitigate residual deformations. The proposed system is adopted for two prototype structures designed with EBFs equipped with cast steel replaceable modular yielding links. The effectiveness of the re‐centering strategy is evaluated by means of pseudo‐dynamic hybrid simulations, as well as numerical simulations. The hybrid simulations and numerical studies both demonstrate that not only the proposed system is highly effective at mitigating the residual deformations, but also it is effective in reducing the peak deformations in EBFs. [ABSTRACT FROM AUTHOR]