Composite materials are materialsobtained by combining materials with two or more different properties that areused by people for thousands of years to solve problems without being aware ofthem. Polymer based composite materials have recently been developed to improvethe properties of these materials, as they have many superior properties aswell as insufficient strength. Depending on technological developments, differenttypes of composites have been produced using different types of matrix andreinforcement.Thepurpose of this study, a new composite material using by polyesterfibers, acrylic fibers and polyamide fibers combining with araldite resinis produced and examined its mechanical properties. Thenew composites were produced by the method of hand lay-up . Themechanical properties such as tensile strength, impact strength, flexural strengthand interlaminar shear strength (ILSS) were performed. Based on the applications of themechanical tests of the composite samples, increasing of the fiber type andrate were seen an increase or decrease in mechanical properties.Keywords: Polyester Fiber, Acrylic Fiber, PolyamideFiber, Araldite Resin, Composite MaterialsPACS: 72.80.Tm 1. INTRODUCTIONThepolymers play very important role in our daily life. They can be combined withdifferent materials to achieve special properties according to end useapplications. Polymer based composites are being used more and more intensivelyin space, aviation, medicine, automotive, textile, construction, building andother developing technologies. Reinforcing fibers, which are generally used inpolymer composites, provide strength and other desirable properties to thecomposite material [1,2]. In parallel with these developments, working onfibers with better mechanical properties and higher heat-resistant,non-cracking, high impact strength and hard polymer matrices continue in theworld [3-7].Today, most of thesynthetic polymer fibers in use span applications such as clothing, carpets,ropes and reinforcement materials. Some of these fibers include polyamides suchas nylon, polyesters (as PET, PBT), PP, PE, vinyl polymers (as PVA, PVC), PUand acrylic fibers (e.g. PAN), [8,9].Polyamide refers to family of polymers called linear polyamides madefrom petroleum. The generic name polyamide fibre has the same meaning as nylonfibre, but nylon fibre is used principally in countries [10]. Polyamides generally are tough,strong, durable fibers useful in a wide range of textile applications. Thedistinguishing characteristics are high elasticity, tear and abrasion free, lowhumidity absorption capability, fast drying, no loss of solidity in a wetcondition, crease free, and rot and seawater proof. Application areas rangefrom underwear to outdoor sports clothing [11], from automotive to aerospace [12].PET is the world's most widely used fiber in a varietyof forms. PET is widely used in both fiber and filament forms as a strong,dimensionally stable fiber. Large quantities of PET fibers are also used forboth woven and nonwoven fabrics used for industrial and technical applications.Polyester fibers have many excellentproperties such as high strength, good stretchability, durability and easy carecharacteristics [13].Acrylic fiber is named asacrylonitrile containing at least 85% of its chemical structure according toISO (International Standards Organization) definition. Since acrylonitrile,which is predominantly homopolymerized with 100% acrylonitrile polymerization,is hard, brittle and difficult to paint, it has been converted into copolymersby the addition of a second monomer and is particularly suitably used intextiles. Acrylic fibers have a wide range of uses such as knitting, handknitting, carpet, blankets, velvet, socks [14]. Also acrylic fibre has beenextensively used in a number of industrial applications for example as a cursorfor carbon fiber, as substitute for asbestos in-fibre reinforced cement, and inhot gas and wet filtration [15]. 2. EXPERIMENTAL PROCEDURE2.1. Experimental Preparation and MechanicalAnalysisRENLAM LY113 aralditeresin (Huntsman) as the resin, Ren HY97 (Huntsman) as reaction initiator and Benzyldimethylamine(BDMA-Eastman) as accelerator were used in the composite matrix formulation.Acrylic fiber (Acrylic Tow, Type Extra / Gloss Dtex 2,2 - Lotno / Apre E-4316 /RA-01 Ktex 97) supplied from Aksa Acrylic Industry Company and polyester fiber andaramid fiber supplied from private sector were used as reinforcing materials.Composite materials using by polyester fibers, acrylic fibers andpolyamide fibers combining with araldite resin isproduced and examined its mechanical properties. Compositematerials were produced by the method of hand lay-up. The mechanicalproperties such as tensile strength, impact strength, 3-point bending strengthand interlaminar shear strength (ILSS) were investigated. In this study, two-piece semi-openmold made of stainless steel was produced to prepare standard tensile andimpact samples (Figure 1). Surfaces of the mold that are in contact with thecomposite are grind to prevent adhesion. Figure 1. Mold in which compositesamples are produced. 2.1.1. Tensile analysisThe tensile tests ofcomposite specimens were subjected to uniaxial tension with a constant tensilespeed of 5 mm/min and corresponding stress-strain values were recorded for maximumtensile strength determination with respect to fiber orientation. Tensileanalysis was applied on a Zwick Z010 universal tensile device. 2.1.2. Flexural analysisFlexural strength of thecomposite laminates were determined via 3-point bending tests done according toASTM D790-02 standart. Flexural analysis was applied with test speed of 5mm/min on a Zwick Z010 universal tensile device. Span to depth ratio was holdas 16:1. 2.1.3. Interlaminar shear strength (ILSS)analysisThe interlaminar shearstrength test samples (ILSS) according to ASTM D2344 standard was prepared andall of the tests made on a Zwick Z010 universal tensile device and applied witha test speed of 5 mm/min. 2.1.4. Impact analysisThe impact strength ofthe unnotched specimens was tested using a 5.4 J izod impact hammer on theZwick B5113.30 Izod Impact Device according to the ASTM D 256 standard. 2.2. Calculationof mold volume and resin formulationVolume of the mold: V = a x b x c= 11,5 x 19,5 x 0,4 =89,7 cm3 Resinformülation: 100 gr araldite resin (LY113) 32 gr hardener(HY97) 15drops BDMA (accelerator) 2.3. Densityof FibersTable 1. Densityof Fibers Polyester fiber Polyamide fiber Acrylic fiber Density (gr/cm3) 1,15 1,076 1,23 2.4. Calculation of the weights of the fibersin the mold2.4.1. Mass account for Acrylic Fibers%40Acrylic Fiber: %50Acrylic Fiber: %60Acrylic Fiber: m = d . v . 0,4 m = d . v .0,5 m = d . v .0,6m = 1,23 . 89,7 . 0,4 m = 1,23 . 89,7 .0,5 m = 1,23 . 89,7 . 0,6m = 44,132 gr. m =55,165 gr. m =66.199 gr 2.4.2. Mass account for Polyester Fiber %40Polyester Fiber: %50 Polyester Fiber: %60 Polyester Fiber: m = d . v . 0,4 m = d . v .0,5 m = d . v. 0,6m = 1,15 . 89,7 . 0,4 m = 1,15 . 89,7 . 0,5 m = 1,15 . 89,7 . 0,6m = 41,262 gr. m = 51,577gr. m = 61,893gr. 2.4.3. Mass account for PolyamideFiber %40Polyamide Fiber: %50 Polyamide Fiber: %60 Polyamide Fiber:m= d . v . 0,4 m = d . v . 0,5 m = d . v .0,6m= 1,076 . 89,7 . 0,4 m = 1,076. 89,7 . 0,5 m = 1,076. 89,7 . 0,6 m= 38,606 gr. m = 48,258 gr. m = 57,910 gr. Table 2. Weightsof Fibers In The Mold Materials Fiber Weights of Fibers In The Mold (gr) % 40 % 50 % 60 Polyester fiber 41,262 51,577 61,893 Polyamide fiber 38,606 48,258 57,910 Acrylic fiber 44,132 55,165 66,199 2.5.Preparation of the composite samplesThe prepared composite matrix resin consists of 100 grof araldite resin (Renlam LY113), 32% (32 gr) of Ren HY97 and 15 drops of BDMA.Composite samples were prepared by hand lay-up method. After addition of onecoat of resin into the open mold, the fibers cut according to the mold size toprovide the weights indicated in Table 2 were placed as shown in Figure 1. Theresin was applied to the intermediate layer and the top layer with the aid of abrush. The same procedures were applied to all fibers to produce compositeplatters containing 40%, 50% and 60% of individually polyester, acrylic andaramid fibers. Due to the difficulty of wetting the fibers of resin, it was notpossible to prepare samples with more than 60% by weight of fibers.The upper mold was closed and compressed withthe help of tacks to allow the resin to wet the fibers well and to remove airbubbles in the structure. After standing for 24 hours at room temperature, thecomposite layers removed from the mold were first of all edge trimmed, then thelayers were cut according to the standards specified in the relevant standardsand the burrs formed at the edges were sanded.3.RESULTS and DISCUSSIONIn this study, themechanical properties of the composite materials were investigated inconsideration of the weight and fiber volume fractions at different ratios. Foreach result given in the tables, five samples were produced for each test andaveraged.Table 3. and Figure 2.demonsrates tensile strength of composites molded at different rate. The fiberratio started at 40% and ended at 60%. In composite samples reinforcedpolyamide fiber and polyester fiber, the tensile strength increased withincreasing fiber amount. The maximum tensile strength value was reached in thecomposite sample of 50% polyamide fiber reinforced. After this, the tensilestrength was reduced. For polyester fiber reinforced composite samples, themaximum tensile strength value was observed in the sample with 60% polyesterfiber. In the acrylic fiber reinforced composite samples, the tensile strengthvalue decreased as the fiber ratio increased. The highest tensile strengthvalue was in the composite sample with 40% acrylic fiber. The tensiletest results show that the highest tensile strength in all composite sampleswas found in composite materials containing 60% polyester fibers. Table 3. Tensile test results ofcomposite materials Materials 40% Fmax (N) 50% Fmax (N) 60% Fmax (N) Polyamide fiber 140,82 144,4 111,3 Polyester fiber 95,27 172,63 177 Acrylic fiber 51,3 45,65 40,78 Figure 2. Tensile strength graphicsof composite materials Table 4. and Figure 3. show the flexural strength values obtained by the3-point bending test of all the composite samples. Composite samples withpolyamide and acrylic fiber reinforcement showed a decrease in flexuralstrength as the amount of fiber increased. Composite specimens with 40%polyamide fiber reinforcement and 40% acrylic fiber reinforcement showedmaximum flexural strength. At the 60% reinforcement ratio, the lowest flexuralstrength value was observed in both types of fibers. The maximum flexuralstrength value of polyester fiber reinforced composite specimens was 50%. 60%polyester fiber reinforcement showed lower flexural strength but higher than40%. Composite material reinforced 50% polyester fiber in all compositespecimens has the highest flexural strength value. Table 4. Three point bending testresults of composite materials Materials 40% σfm(Mpa) 50% σfm(Mpa) 60% σfm(Mpa) Polyamide fiber 86,69 85,49 82,94 Polyester fiber 92,00 140,01 131,13 Acrylic fiber 113,02 97,09 89,76 Figure 3. Flexuralstrengthgraphics of composite materials Table 5. and Figure 4. show the interlaminar shear strength (ILSS) ofthe composite specimens at the different rates. It has been observed that forevery 3 types of fibers used in this study, the ILSS strength is reduced byincreasing the amount of fiber. Polyamide, polyester and acrylic fiberreinforced composite samples with 40% ratio showed the highest ILSS strength,while 60% fiber reinforced composite samples had the lowest ILSS strengthvalue.The composite specimen reinforced 40% polyester fiber in all compositematerials showed the highest interlaminar shear strength value. Table 5. ILSS test results of composite materials Materials 40% σfm(Mpa) 50% σfm(Mpa) 60% σfm(Mpa) Polyamide fiber 199,51 125,03 110,66 Polyester fiber 205,24 148,87 111,29 Acrylic fiber 194,60 138,44 110,98 Figure 4. Interlaminar shear strength (ILSS) graphics of composite materials Table 6. and Figure 5. demonsrate impact strength obtained by the izodimpact test of all the composite samples. It has been observed that in all 3types of fibers used in this study, the increase in the amount of fiber alsoincreases the impact strength. Maximum impact strength was observed incomposite specimens reinforced 60% polyamide, polyester and acrylic fiber. In all composite specimens, the material with the highest impactresistance is composite material with 60% polyamide fiber reinforcement.Table6. Impact test results of composite materials Materials 40% (Kj/m²) 50% (Kj/m²) 60% (Kj/m²) Polyamide fiber 280,33 302,50 320,75 Polyester fiber 84,75 145,50 174,25 Acrylic fiber 44,50 108 158,75 Figure 5. Izodimpact strength graphics of composite materials 4. CONCLUSIONCompared tothe mechanical properties of composite specimens, composite specimensreinforced polyester fiber have the maximum tensile strength, flexural strengthand interlaminar shear strength. The polyamide fiber reinforced compositespecimen in all samples has the highest impact strength. In applications where tensile strength, flexural strength andinterlaminar shear strength are mentioned, polyester fiber reinforced compositematerial can be successfully used. It is clear that polyamide fiber reinforcedcomposites will be successful in many composite applications where tensile,flexural and ILSS strengths are not important at first but impact strength isimportant. Composite materials produced with acrylic fiber reinforcement at lowratios may also be preferred where tensile, flexural and interlaminar shearstrength is a concern.