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A streamline curvature (SLC) throughflow numerical model was assessed and modified to better approximate the flow fields of highly transonic fans typical of military fighter applications. Specifically, improvements in total pressure loss modeling were implemented to ensure accurate and reliable off-design performance prediction. The assessment was made relative to the modeling of key transonic flow field phenomena, and provided the basis for improvements, central to which was the incorporation of a physics-based shock loss model. The new model accounts for shock geometry changes, with shock loss estimated as a function of inlet relative Mach number, blade section loading (flow turning), solidity, leading edge radius, and suction surface profile. Other improvements included incorporation of loading effects on the tip secondary loss model, use of radial blockage factors to model tip leakage effects, and an improved estimate of the blade section incidence at which minimum loss occurs. Data from a single-stage, isolated rotor and a two-stage, advanced-design (low aspect ratio, high solidity) fan provided the basis for experimental comparisons. The two-stage fan was the primary vehicle used to verify the present work. Results from a three-dimensional, steady, Reynolds-averaged Navier-Stokes model of the first rotor of the two-stage fan were also used to compare with predicted performance from the improved SLC representation. In general, the effects of important flow phenomena relative to off-design performance of the fan were adequately captured. These effects included shock loss, secondary flow, and spanwise mixing. Most notably, the importance of properly accounting for shock geometry and loss changes with operating conditions was clearly demonstrated. The majority of the increased total pressure loss with loading across the important first-stage tip region was shown to be the result of increased shock loss, even at part-speed. Overall and spanwise comparisons demonstrated that the improved model gives reasonable performance trends and generally accurate results, indicating that the physical understanding of the blade effects and the flow physics that underlie the loss model improvements are correct and realistic. The new model is unique in its treatment of shock losses, and is considered a significant improvement for fundamentally based, accurate throughflow numerical approximations. The specific SLC model used here is employed in a novel numerical approach — the Turbine Engine Analysis Compressor Code (TEACC). With implementation of the improved SLC model and additional recommendations presented within this report, the TEACC method offers increased potential for accurate analysis of complex, engine-inlet integration issues, such as time-variant inlet distortion. Ph. D.

This research produced a new class of skin friction gages that measures wall shear even in shock environments. One test specimen separately measured wall shear and variable-pressure induced moment. Through the investigation of available computational modeling methods, techniques for accurately predicting gage physical responses were developed. The culmination of these model combinations was a design optimization procedure. This procedure was applied to three disparate test conditions: 1) short-duration, high-enthalpy testing, 2) blow-down testing, and 3) flight testing. The resulting optimized gage designs were virtually tested against each set of nominal load conditions. The finalized designs each successfully met their respective test condition constraints while maximizing strain output due to wall shear. These gages limit sources of apparent strain: inertia, temperature gradient, and uniform pressure. A unique use of bellows provided a protective shroud for surface strain gages. Oil fill provided thermal and dynamic damping while eliminating uniform pressure as a source of output voltage. Two Wheatstone bridge configurations were developed to minimize temperature effects first from temperature gradient and then from spatially varying heat flux induced gradient. An inertia limiting technique was developed that parametrically investigated mass and center of gravity impact on strain output. Multiple disciplinary computational simulations of thermal, dynamic, shear, moment, inertia, and instrumentation interaction were developed. Examinations of instrumentation error, settling time, filtering, multiple input dynamic response, and strain gage placement to avoid thermal gradient were conducted. Detailed mechanical drawings for several gages were produced for fabrication and future testing. Ph. D.