Search

Surface coatings with enhanced mechanical stability, improved tribological performance, and superior anticorrosion performance find immense application in various industrial sectors. Herein, we report the development of multifunctional composite zinc phosphate coatings by the effective integration of a structurally and morphologically tuned P-doped MoS 2 nanoparticle additive (3P-MoS 2 ) into the zinc phosphate matrix to offer attractive characteristics suitable for industrial applications. The integration of spherical nanoparticles as additive leads to the formation of homogeneous and compact coatings with a densely packed crystalline microstructure having enhanced microhardness, distinctive leaf-like morphology, and comparatively smooth topographical features. The attractive lubricity of the additive (3P-MoS 2 ), coupled with its spherical morphology, facilitates a transition from sliding to rolling friction and contributes significantly toward the performance enhancement of the tuned composition of the composite zinc phosphate coating (0.3-PMS). Thus, the tuned 0.3-PMS coating delivers the lowest specific wear rate (1.334 × 10 -5 mm 3 /Nm) and coefficient of friction (0.114) that significantly outperform bare-zinc phosphate coating. Further, the electrochemical corrosion study results indicate the improvement in corrosion resistance behavior of the composite zinc phosphate coatings with reduced corrosion current density ( i corr ) and charge transfer resistance ( R ct ) values, as compared to the bare-zinc phosphate coating. The effect of passivation in conjunction with the barrier protection characteristics of the composite coatings induced by the optimal composition of the integrated additive nanoparticles (3P-MoS 2 ) can efficiently prevent the infiltration of corrosive ions and thereby significantly reduce the rate of corrosion.

In the quest for sustainable hydrogen production via water electrolysis, the development of high-performance, noble-metal-free catalytic systems is highly desired. Herein, we proposed an innovative strategy for the development of an electrocatalyst by refining the surface characteristics of a NiFeP alloy through microbiological techniques and subsequent enrichment of active sites by tailoring 3D hierarchical flower-like structures with intact and interconnected two-dimensional (2D) Co 3 O 4 . The resultant 3D Co 3 O 4 @NiFeP-5/24h has a porous structure comprised of intercrossed nanoparticles covering the entirety of the catalytic surface. This design ensures comprehensive electrolyte ion penetration and facilitates the release of gas bubbles while reducing bubble adhesion rates. Remarkably, the Co 3 O 4 @NiFeP-5/24h electrode demonstrates superior hydrogen evolution (HER) performance in an alkaline medium, characterized by its high stability, low overpotential (106 mV at a current density of 10 mA cm -2 ), and reduced Tafel slope (98 mV dec -1 ). Besides, the minimized interfacial contact resistance among the phases of electrode and electrolyte emphasizes the high HER performance of the 3D Co 3 O 4 @NiFeP-5/24h electrode. The innovative design and fabrication strategy employed herein holds significant potential for advancing the field of water-splitting electrocatalysis, offering a promising path toward the rational design and development of noble-metal-free electrocatalysts.