1. Controlling clay slips with a process vibrational viscometer
- Author
-
Gobierno de Aragón, Ansón Casaos, Alejandro [0000-0002-3134-8566], Ciria, José Carlos [0000-0002-0048-3036], Maser, Wolfgang K. [0000-0003-4253-0758], Benito, Ana M. [0000-0002-8654-7386], Ansón Casaos, Alejandro [alanson@icb.csic.es], Ansón Casaos, Alejandro, Berges, José María, Ciria, José Carlos, Maser, Wolfgang K., Benito, Ana M., Duboys, Jean Marie, Gobierno de Aragón, Ansón Casaos, Alejandro [0000-0002-3134-8566], Ciria, José Carlos [0000-0002-0048-3036], Maser, Wolfgang K. [0000-0003-4253-0758], Benito, Ana M. [0000-0002-8654-7386], Ansón Casaos, Alejandro [alanson@icb.csic.es], Ansón Casaos, Alejandro, Berges, José María, Ciria, José Carlos, Maser, Wolfgang K., Benito, Ana M., and Duboys, Jean Marie
- Abstract
The apparent viscosity of concentrated clay dispersions is a key control parameter in the ceramic industry, particularly in the manufacture of sanitaryware. Slips, the final industrial dispersions, are complex in their rheological behavior, featuring non-Newtonian flow and thixotropy. In this work, a resonance vibrating-rod viscometer (VRV) was utilized to evaluate the viscosity evolution over time, showing advantages over a classical rotational viscometer. Notably, while both viscometers were sensitive to small quantities of a deflocculant, the VRV effectively described the typical increase in the viscosity of clay dispersions at rest (thixotropy), the experimental data being properly fitted by a phenomenological model. As a relevant technical aspect, the superior suitability of the VRV for in-line process control was highlighted in the continuous monitoring of stirred clay dispersions and slip casting in plaster moulds. Additionally, a fitting model was developed to elucidate viscosity evolution during the casting process. In summary, this study underscores the versatility of the VRV as a control instrument in the sanitaryware industry.
- Published
- 2024