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This study focused on the development and optimization of thermoplastic starch (TPS) and poly(butylene adipate‐co‐terephthalate) (PBAT) biobased active packaging films by incorporation with grape seed oil, alpha‐tocopherol, and rice husk. In the compound and film production step during extrusion for biobased active packaging film two variables, the antioxidant substance concentration (Grape seed oil, 0.5–4%; alpha‐tocopherol, 0.5–4%; rice husk, 1–5%), TPS concentration (60–90%) were optimized through response surface methodology (RSM) for highest tensile strength (MPa) and antioxidant activity (%) as responses. Among the resulting films, samples containing grape seed oil in particular exhibited an optimal balance, showcasing robust mechanical properties alongside potent antioxidant characteristics. Comprehensive analyses encompassing thickness, density, color, opacity, FTIR spectroscopy, total phenolic content, and energy consumption were conducted to assess the films' viability for potential deployment within the food industry. Based on the findings, it was determined that these biobased active packaging films made of TPS/PBAT held promise in safeguarding food products. [ABSTRACT FROM AUTHOR]

With the advancement of society, the issue of oil pollution is escalating, therefore we propose a straightforward and efficient approach for fabricating fully biodegradable poly (lactic acid) (PLA)/poly (butylene adipate-co-terephthalate) (PBAT) foams with exceptional selective oil-absorption capabilities through the integration of melt blending and supercritical CO2 (scCO2) foaming techniques. The PLA90 foams, activated at 11 MPa and temperatures ranging from 105 ℃ to 110 ℃, exhibit an expansion ratio of 44 and a highly interconnected open-cell structure with an open-cell content exceeding 80%, effectively mitigating cell shrinkage occurrences. The 105 ℃-triggered PLA90 foam displays pronounced lipophilicity/hydrophobicity, accelerated oil-absorption kinetics, and elevated oil-absorption capacity. Specifically, the equilibrium absorption capacities for cyclohexane and silicone are 12.8 g/g and 20.1 g/g, respectively. Moreover, the maximum absorption capacity decline rate for silicone oil stands at a mere 13.4% over 10 absorption–desorption cycles. The findings presented in this study establish a theoretical framework and offer empirical evidence to support the development of fully biodegradable, high-performance, and reusable oil-absorption materials. [ABSTRACT FROM AUTHOR]

Poly(lactic acid) (PLA) grafted glycidyl neodecanoate (GND) with a single epoxy group (PLA‐GND) is prepared in this paper by solid phase grafting, and the effects of different reaction conditions on the grafting percentage of PLA‐GND are investigated. Furthermore, PLA‐GND is used as a nonreactive compatibilizer to prepare PLA‐GND/PLA/poly(butylene adipate‐co‐terephthalate) (PBAT) composite by melt blending. The results show that PLA‐GND has the highest grafting percentage of 2.15% when the feed weight ratio of GND to PLA is 0.2, the feed weight ratio of triphenylphosphine to PLA is 0.02, the additive amount of xylene is 1 mL, the reaction temperature is 120°C, and the reaction time is 115 min. The GND segments of PLA‐GND and PBAT segments could form a physical entanglement microdomain because of the similar aliphatic chain of GND and PBAT, which would improve the compatibility of PLA and PBAT. PLA‐GND/PLA/PBAT composite has the highest tensile strength, elongation at break, impact strength, crystallinity, heat deformation temperature, and melt flow rate at a PLA‐GND content of 5%, which are 38.54 MPa, 118.65%, 15.83 kJ/m2, 5.71%, 65.3°C, and 36.3 g/10 min, 14.53%, 390.90%, 68.94%, 224.43%, 16.19%, and 224.40% higher than those of PLA/PBAT composite, respectively. Highlights: PLA grafted GND with a single epoxy group is prepared by solid phase grafting.PLA‐GND as a non‐reactive compatibilizer compatibilizes PLA/PBAT composite.The similar chain of GND and PBAT is helpful to form the physical entanglement.The physical entanglement is essential to improve compatibility of PLA and PBAT.PLA/PBAT composite has excellent overall performance at a PLA‐GND content of 5 wt%. [ABSTRACT FROM AUTHOR]

Poly(butylene adipate‐co‐terephthalate) (PBAT) is an important biodegradable copolymer, but its crystallization rate is slow. Herein, the effect of self‐nucleation on the crystallization behavior of PBAT with initially different crystalline modifications (melt‐crystallized specimens and as‐received pellets) was investigated. The melt‐crystallized and as‐received PBAT specimens are confirmed as the α‐ and β‐form, respectively. It is found that the self‐nucleation domains of β‐form PBAT are almost the same as those of α‐form one. After self‐nucleation, the maximum shift of the crystallization peak toward higher temperature is around 60 °C upon the followed cooling process, suggesting that self‐nucleation remarkably promotes PBAT crystallization. The self‐nucleation temperature span of self‐nucleation domain is about 10 °C, which provides substantial benefits to industrial processing. Moreover, for both the initial α‐ and β‐form PBAT, the final crystal is α‐form after self‐nucleation treatment. This work demonstrates that self‐nucleation is highly effective in enhancing PBAT crystallization. [ABSTRACT FROM AUTHOR]

Poly(butylene 2,5‐thiophenedicarboxylate) (PBTh) is a novel biobased semicrystalline polyester with superior thermal, mechanical, and gas barrier properties; however, the crystallization kinetics and melting behavior of PBTh have not been studied in detail so far. The crystallization kinetics of PBTh was first studied in this research. The Ozawa equation failed to describe the nonisothermal melt crystallization kinetics of PBTh due to the secondary crystallization. The crystallization activation energy value was calculated by the Friedman method, which was negative and exhibited the conversion dependence. The isothermal melt crystallization kinetics of PBTh was well described by the Avrami equation in a wide range of crystallization temperature from 84 to 120 °C. PBTh showed the fastest crystallization rate at 104 °C; moreover, the Avrami exponent value slightly varied between 2.2 and 2.7, suggesting the same crystallization mechanism within the investigated temperature range. PBTh displayed one or two melting endotherms depending on crystallization temperature, which was well explained by the melting, recrystallization, and remelting mechanism. In addition, the equilibrium melting point of PBTh was estimated to be 163.1 °C with the Hoffmann−Weeks equation. [ABSTRACT FROM AUTHOR]

Two biodegradable polyesters, poly(butylene succinate) (PBS) and poly(butylene succinate‐co‐adipate) (PBSA), were artificially aged in a UV irradiation test chamber, and their photodegradation behaviors investigated. The attenuated total reflection (ATR) infrared (IR) spectra of the initial and UV‐aged samples revealed conformational changes in the tetramethylene sequences of the photoaged PBS and PBSA. The one‐dimensional wide‐angle X‐ray scattering (WAXS) profiles showed that the (110) d‐spacing of the α‐form crystal progressively decreased during UV aging, suggesting that the crystalline polymer chains became arranged more closely along the fiber axis. Accordingly, we conclude that PBS and PBSA transform from their TGTGT to nearly TTTTT conformations upon photoaging. The observed WAXS, small‐angle X‐ray scattering, and IR spectral data suggest that photodegradation preferentially occurs in the amorphous phase of each polymer. The less crystallizable butylene adipate co‐unit enhances the degradability of PBSA, with prolonged photooxidation leading to partial degradation of the crystalline region of the copolymer. This finding is consistent with and may be linked to the higher biodegradability of PBSA compared to PBS. [ABSTRACT FROM AUTHOR]

Ethylene dimerization is an efficient industrial chemical process to produce 1‐butene, with demanding selectivity and activity requirements on new catalytic systems. Herein, a series of monodentate phosphinoamine‐nickel complexes immobilized on UiO‐66 are described for ethylene dimerization. These catalysts display extensive molecular tunability of the ligand similar to organometallic catalysis, while maintaining the high stability attributed to the metal–organic framework (MOF) scaffold. The highly flexible postsynthetic modification method enables this study to prepare MOFs functionalized with five different substituted phosphines and 3 N‐containing ligands and identify the optimal catalyst UiO‐66‐L5‐NiCl2 with isopropyl substituted nickel mono‐phosphinoamine complex. This catalyst shows a remarkable activity and selectivity with a TOF of 29 000 (molethyl/molNi/h) and 99% selectivity for 1‐butene under ethylene pressure of 15 bar. The catalyst is also applicable for continuous production in the packed column micro‐reactor with a TON of 72 000 (molethyl/molNi). The mechanistic insight for the ethylene oligomerization has been examined by density functional theory (DFT) calculations. The calculated energy profiles for homogeneous complexes and truncated MOF models reveal varying rate‐determining step as β‐hydrogen elimination and migratory insertion, respectively. The activation barrier of UiO‐66‐L5‐NiCl2 is lower than other systems, possibly due to the restriction effect caused by clusters and ligands. A comprehensive analysis of the structural parameters of catalysts shows that the cone angle as steric descriptor and butene desorption energy as thermodynamic descriptor can be applied to estimate the reactivity turnover frequency (TOF) with the optimum for UiO‐66‐L5‐NiCl2. This work represents the systematic optimization of ligand effect through combination of experimental and theoretical data and presents a proof‐of‐concept for ethylene dimerization catalyst through simple heterogenization of organometallic catalyst on MOF. [ABSTRACT FROM AUTHOR]

A low-temperature melt blending method was adopted to prepare ternary blends of poly(L-lactide) (PLLA), poly(butylene carbonate) (PBC), and poly(D-lactide) (PDLA), aiming to obtain fully biodegradable blends with well-balanced properties. The in situ formation of stereocomplex polylactide (SC-PLA) crystals was confirmed by torque changes, differential scanning calorimetry results, and wide-angle X-ray diffraction measurements. At a PDLA concentration of 5 mass%, SC-PLA crystals formed a percolating network structure, and the rheological behavior of the blend melts transformed from liquid-like to solid-like. The viscosity ratio between PLLA and PBC melts increased due to the presence of SC-PLA crystals, resulting in an enlargement of the PBC domain size. SC-PLA crystals exhibited an excellent nucleation effect, significantly accelerating the crystallization rate of PLLA. Compared to neat PLLA with elongation at break of 5.2%, PLLA/PBC/PDLA ternary blends containing 2 mass% PDLA with elongation at break of 247.2% presented excellent toughness. This work provided a facile method to prepare PLLA-based material with outstanding crystallization ability and tailored rheological behavior as well as mechanical properties, which had the potential to replace conventional plastic products. [ABSTRACT FROM AUTHOR]

In this study, a series of biodegradable poly(butylene alkylene carboxylate‐co‐terephthalate) copolymers with varying methylene numbers in the alkylene units (0, 2, 4, and 8) are synthesized. These copolymers, namely, poly(butylene oxalate‐co‐terephthalate) (PBOT), poly(butylene succinate‐co‐terephthalate) (PBST), poly(butylene adipate‐co‐terephthalate) (PBAT), and poly(butylene sebacate‐co‐terephthalate) (PBSeT), are prepared with nearly identical structural and molar compositions. The objective of this study is to comprehensively examine the impact of alkylene unit length on the barrier properties of the materials, delving into aspects such as crystallinity, free volume, molecular chain mobility, as well as adsorption and diffusion of gases within the materials. The findings indicate a decrease in crystallinity from 17.2% for PBOT to 10.2% for PBSeT as the alkylene chain length increases, while maintaining the same chemical composition. Concurrently, the fractional free volume increases from 0.9% to 2.6%, and the melt flow activation energy decreases from 106.6 to 52.1 kJ mol−1. Importantly, theoretical calculations are performed, demonstrating that the predominant site for gas adsorption and diffusion is within the material's free volume. These combined observations indicate a gradual decrease in barrier properties as the number of methylene groups increases. [ABSTRACT FROM AUTHOR]

Since monomers in backbone of poly(butylene succinate-co-adipate) (PBSA) are not entirely derived from bio-based sources, limiting its application in the face of increasingly stringent environmental policies. In this study, a novel full bio-based biodegradable random copolyester poly(butylene succinate-co-sebacicate-co-salicylicate) was successfully synthesized. Detailed investigations were conducted on the structural, mechanical, and degradation characteristics resulting from the introduction of salicylicate and sebacicate units. Introduction of salicylicate units effectively enhanced the mechanical performance. In comparison to PBSA, the tensile modulus of copolymer increased by 20.2% with 10% salicylic acid. Introduction of sebacicate units significantly altered the crystalline structure of copolymer and promote the degradation efficiency. Considering both mechanical strength and degradation efficiency, the copolyester with 2% salicylic acid and 20% sebacic acid was found to meet practical application requirements. Relative to PBSA, this copolymer demonstrated a 13.7% increase in tensile modulus and a remarkable 143.1% improvement in degradation efficiency. Importantly, this study focused on the effect of the bio-based rigid monomer salicylic acid and the soft monomer sebacic acid on the degradability of biodegradable polymers. The insights gained provide valuable guidance for tailoring the synthesis of degradable plastics to meet diverse degradation cycle requirements. [ABSTRACT FROM AUTHOR]

Poly (butylene terephthalate) (PBT)/poly (ethylene glycol‐co‐cyclohexane‐1, 4‐dimethanolterephthalate) (PETG) blends were prepared by melt blending using a twin screw extruder. The non‐isothermal crystallization behaviors of PBT/PETG blends were investigated using differential scanning calorimetry (DSC). The results showed that the crystallization peaks of the PBT/PETG blends moved gradually toward lower temperature and the crystallinity decreased with the increase of PETG content. The PBT/PETG blends all show double melting peaks, which the low‐melting peak temperature Tm1 becomes lower as the cooling rate increases, but the high‐melting peak temperature Tm2 is not related to the cooling rate. The Jeziorny's method showed that the faster the cooling rate is, the shorter the crystallization time is required for the PBT/PETG blends. The Mo's method showed that the crystallization rate of the blends initially decreased and then increased with the addition of more PETG. The activation energy of non‐isothermal crystallization calculated by the Kissinger method is similar to that of the Takhor method. Highlights: The efficient blending of PBT and PETG was realized by twin screw extruder, which opened up a new way for the preparation of polymer materials.The crystallization behavior of PBT/PETG blends was successfully regulated, and the effect of PETG content on the crystallization peak temperature and crystallinity was revealed.The crystallization characteristics and kinetic behavior of the blends were comprehensively evaluated by DSC, Jeziorny method, Mo Zhishen method, and Kissinger method. [ABSTRACT FROM AUTHOR]

In this study, two green extraction methods are explored to valorize rice straw into cellulose fibers (CFs), namely subcritical water extraction (SWE) and combined ultrasound‐heating treatment (USHT). The resultant fibers are, thereafter, successfully pretreated with (3‐glycidyloxypropyl) trimethoxysilane (GPS) and incorporated at 3% wt into poly(butylene succinate) (PBS) by melt‐mixing. The green composites are shaped into films by thermo‐compression and characterized in terms of their performance for food packaging applications. The chemical analysis of the fibers reveals that SWE is more effective to selectively remove hemicelluloses than USHT, whereas silanization promotes the removal of lignin in both fiber types. Fiber incorporation, more notably in the case of the silanized fibers, restricts the movement of the PBS chains, indicating good interaction with the biopolyester matrix. In particular, CFs act as antinucleating agents in PBS, delaying both glass transition and crystallization from the melt phenomena and hindering crystal formation. Furthermore, the fibers mechanically reinforce and improve the oxygen barrier of the PBS films. The highest barrier enhancement is obtained for the thermo‐compressed composite film with silanized fibers obtained by SWE, yielding a decrease of nearly 20% in the permeability to oxygen versus the unfilled PBS film. [ABSTRACT FROM AUTHOR]

In this study, it is attempted to enhance the properties and biodegradability of poly(butylene adipate terephthalate) (PBAT) using nanocomposite technology to meet the demand for sustainable packaging applications. Two nanoclays containing PBAT composites are reactively processed and integrated into the multilayered films. Reactive processing facilitates the dispersion and distribution of nanoclay particles in the PBAT matrix. The multilayered films comprising reactively processed PBAT composites exhibited a 24.5%–31.5% reduction in the oxygen transmission rate and improved dimensional stability and tensile properties. Moreover, the degradability of the multilayered film comprising reactively processed PBAT composites reached 82% in 180 days. In contrast, a neat PBAT film of similar thickness attained only 53% degradation in the same period. The biodegradation mechanism is proposed based on the topology of the disintegrated films studied using scanning electron microscopy, chemical bond vibrations determined by Fourier‐transform infrared spectroscopy, and structural evolution by small‐ and wide‐angle X‐ray scattering (SWAXS). The SWAXS analysis is used to understand the changes in the degree of crystallinity, long‐range periodic order, and crystalline and amorphous layer thickness of the multilayered films before and after degradation. Such multilayered films can find applications where packaging or biomedical devices cannot be recycled. [ABSTRACT FROM AUTHOR]

The application of polymer composites is one of the most effective methods for preventing lubrication failure in deep‐sea engineering. In this study, fluorinated graphite (FGr) microsheets were incorporated into polytetrafluoroethylene (PTFE) microparticle‐filled poly(butylene terephthalate) (PBT) composites. The tribological performance in the simulated deep‐sea environment at elevated seawater pressure equivalent to 3000 m ocean depth was investigated. The results showed that FGr enhances the flexural and compressive strengths, thermal stability, and seawater resistance of the PTFE/PBT composite. The wear rate was decreased to 96% at the critical FGr content of 4% by improving the transfer onto the metallic counterfaces, preventing direct contact and shear between friction couples. Moreover, the seawater pressure impedes composite transfer, leading to a 29% increase in the wear rate. [ABSTRACT FROM AUTHOR]

Polylactic acid (PLA) is a kind of polyester from biomass. To increase the ductility of PLA, melt blending was used to prepare the polylactic acid/poly(butylene diglycolate) blends in this study. The effect of poly(butylene diglycolate) (PBD) on the thermal, crystallization, tensile, and dynamic mechanical properties of PLA was investigated. The blend containing 30 wt% PBD has a substantially improved elongation at break (79%) due to the lower glass transition temperature of PBD compared to PLA. The results indicated that PLA and PBD exhibited partial compatibility, which was confirmed by dynamic mechanical analysis (DMA) and scanning electron microscope (SEM). Fourier transform infrared spectroscopy (FTIR) analysis showed there is the interaction between PLA and PBD. In summary, the incorporation of PBD resulted in improved mechanical properties, indicating potential for applications requiring enhanced ductility. [ABSTRACT FROM AUTHOR]

Polylactic acid (PLA), which is widely used in degradable packaging and medicine, has attracted much attention in recent years. However, PLA's ductility and processability still need to be improved. Previous literature indicated that poly(butylene diglycolate-co-butylene terephthalate) (PBDT) had good ductility, and degradability due to the introduction of diglycolic acid's ether group. Based on the above advantages of PBDT, the PLA/PBDT blends were prepared to improve the ductility of PLA. The blends' thermal, crystallinity, mechanical, and rheological properties and compatibility were characterized. The blends all showed greater elongation at break compared to PLA. The WAXD results showed that the tensile specimens of PBDT were semi-crystalline, and the tensile specimens of PLA and the blends were almost amorphous. The incorporation of PBDT caused the fracture behaviour of the blends to change from brittle to ductile behaviour. It is concluded that PBDT can effectively improve the ductility of PLA and the blend with 20 wt.% PBDT has high elongation at break (135%). [ABSTRACT FROM AUTHOR]

Efforts to develop and implement an increasing number of biodegradable polymers continue to grow worldwide; nevertheless, substantial obstacles must undoubtedly be surmounted in order to produce biodegradable polymers that exhibit exceptional properties and high performance. With the objective of enhancing the compatibility between the two intrinsically immiscible polymers, polybutylene adipate-co-terephthalate (PBAT) and poly(butylene adipate) (PLA), we employed epoxidized polyhedral oligomeric silsesquioxanes (epoxy-POSS) nanoparticles. A solution-casting method was employed to fabricate nanocomposites comprising a nanoparticle and two biocompatible polymers. This process proved to be highly effective. The distinctive morphology, high strength, toughness, and thermal stability of these nanocomposites were demonstrated by a variety of experiments at 1 wt% nanoparticle. The opposite effect was observed when nanoparticles were added exceeding 1 wt%; consequently, the degree of compatibility between the polymer phases diminished. The impact strength and elongation-at-break of the composite samples were significantly altered at 1% nanoparticle application, going from 57.04 MPa and 520% to about 400% and 62.4 MPa, respectively, as compared to pristine PLA. Microscopic observations showed that the dispersion of nanoparticles in all three phases was dispersed, continuous, and the interface was uniform, and the presence of nanoparticles prevented the melt crystallization of PLA. [ABSTRACT FROM AUTHOR]

Polybutylene terephthalate (PBT) nanocomposites were melt-blended with two types of Turkish halloysite nanotubes (HN). Naturally occurring HN samples were used to produce PBT-based composites at the HN compositions of 1%, 3%, 5%, and 10%. Findings of neat and silane-coated HN-containing composite samples were compared to investigate the interfacial adhesion between polymer matrix and reinforcement material. According to test results, a 1% amount of HN was found to be the most suitable option in the case of mechanical and thermal properties of composites. Additionally, silane-modified grade displayed highly indicative improvements compared to pristine HN clay due to better interfacial adhesion of halloysite nanotubes to the PBT matrix was accomplished. Property enhancements achieved for composite samples containing low contents of HN were confirmed by morphological examinations. As a result, the PBT/ 1% HN-S composite sample was bookmarked as the most suitable option to fabricate HN-reinforced PBT-based nanocomposites in terms of mechanical, thermo-mechanical, morphological, thermal, and physical performances based on the findings in this study. Silane-modified halloysite grades exhibited better results, and they were found to be more suitable in the case of applications of PBT. [ABSTRACT FROM AUTHOR]

The non‐biodegradability of Ethylene‐Propylene Side‐by‐Side (ES) fibers has led to significant environmental pollution from waste sanitary products, thereby posing a severe challenge to the environment. Replacing traditional non‐biodegradable materials with biodegradable polymeric materials is the most effective method to achieve a green environment. In this study, core‐sheath fibers composed of biodegradable poly (butylene adipate‐co‐terephthalate) (PBAT) as the sheath layer and polylactic acid (PLA) as the core layer were fabricated. The effects of different viscosity ratios and the composite ratios of sheath and core on the structure and performance of the resultant core‐sheath fibers were investigated in detail. The results showed that when the PBAT/PLA composite ratio is 50:50 and the viscosity ratio range from 0.8 to 1.43, the PBAT/PLA core‐sheath composite fibers exhibit good spinnability and a complete core‐sheath structure, with their tensile properties comparable to those of PP/PE core‐sheath composite fibers. Further research found that when the viscosity ratio was 1.00 and the PLA component content in the PBAT/PLA composite fibers increased from 40% to 60%, the fibers still maintained good spinnability and a complete core‐sheath structure. In addition, when the PBAT/PLA composite ratio was 60:40, after 120 days of biodegradation, its strength retention rate was only 35.2%. [ABSTRACT FROM AUTHOR]

Fiber‐based products constitute a significant portion of plastic waste and cause environmental damage. In particular, discarded sanitary masks and fishing gear disintegrate into microfiber plastics, posing a significant threat to human health and ecosystems. In this study, we developed robust biodegradable nanocomposite fibers of poly(butylene adipate‐co‐terephthalate) (PBAT)/cellulose nanocrystals (CNCs) (1 and 2 wt%) through dry‐jet wet spinning, by using dimethyl sulfoxide (DMSO) as a common solvent. The control PBAT fibers exhibit remarkable mechanical performance with tensile strength and toughness of 160.0 MPa and 43.0 MJ m−3, respectively. CNC addition has a toughening effect with slightly reduced strength but enhanced toughness (148.8 MPa and 69.0 MJ m−3, respectively, for 2 wt% CNC); their mechanical performances are superior to those of previously reported PBAT‐based materials. The remarkable performance of the fibers is attributed to a highly oriented structure with a total draw ratio of 15 after post‐hot drawing. The control and nanocomposite fibers exhibit spot‐like patterns in 2D wide‐angle x‐ray diffraction patterns with Herman's orientation factor of 0.54–0.58. The theoretical Hansen solubility parameter confirmed the poor chemical affinity between the PBAT and CNC. Nonetheless, the rheological characterization revealed that well‐dispersed CNCs with DMSO produced a physical network in the PBAT matrix, resulting in the toughening effect. Such robust nanocomposite fibers consisting of fully biodegradable components are promising alternatives to nondegradable nylon and polyester fibers. Highlights: Robust biodegradable nanocomposite fibers of PBAT and CNC are prepared.Nanocomposite fibers are dry‐jet wet spun using DMSO as a common solvent.PBAT fibers exhibit strength and toughness of 160.0 MPa and 43.0 MJ m−3.2 wt% CNC toughens the PBAT fibers with an enhanced toughness of 69.0 MJ m−3.Rheological results confirm the toughening effect of well‐dispersed CNC in PBAT. [ABSTRACT FROM AUTHOR]

Highlights In this research, we have successfully produced biodegradable composite filaments using Poly(butylene succinate) (PBS) and cocoa bean shell residues (CBS). These composite filaments, fabricated by incorporating up to 20 wt% of the natural filler into the PBS matrix through extrusion processing, have undergone rigorous rheological, mechanical, thermal, morphological, and soil disintegration characterizations. The results have unveiled the potential of printing biodegradable biocomposite filaments, with the materials demonstrating thermal stability in the printing process temperature range. However, a reduction in thermal stability was observed with the incorporation of the natural filler. Differential scanning calorimetry (DSC) analyses indicated a small crystallinity variation for the composites concerning the pure PBS matrix. Furthermore, incorporating the natural filler improved the disintegration rate in the composites' soil, suggesting that CBS can increase and modulate the biodegradation rate of the PBS matrix, thereby expanding its applications in sustainable packaging, 3D printed parts for consumer goods, and agriculture. Sustainable innovation by using PBS‐CBS filaments for eco‐conscious production. CBS boosts biodegradation and soil disintegration. Shaping a greener future with eco‐friendly 3D printing of PBS‐CBS biocomposites. [ABSTRACT FROM AUTHOR]

Biodegradable green composites of poly(butylene succinate) (PBS) and poly(L-lactide) (PLA) fibers were initially melt-blended aiming to obtain balanced comprehensive properties. According to the morphological observations, the PLA fibers were uniformly embedded in the PBS matrix. Rheology measurements suggested that the incorporation of PLA fibers improved the viscoelasticity of PBS melt. The percolation network of PLA fibers was formed at content of 20 wt%. The presence of PLA fibers inhibited the crystallization and reduced the isothermal crystallization rate of PBS in the composites. Moreover, the reinforcing effect of PLA fibers on the PBS matrix was found to be very significant. The storage modulus and tensile modulus of the composite with 30 wt% PLA fibers were 74% and 94% higher than those of neat PBS, respectively. PBS/PLA fiber composites prepared by simple melt blending method displayed the combination of enhanced melt strength and modulus, while maintaining the biodegradability of PBS matrix, which is of great potential for the wider practical application of environmentally friendly polymers. [ABSTRACT FROM AUTHOR]

A method has been developed to quantify PET and PBT microplastics (MPs) based on depolymerization and detection of depolymerization products by gas chromatography-tandem mass spectrometry (GC–MS/MS) without a complex separation process from environmental samples. Under the optimal depolymerization conditions, PET and PBT were efficiently converted to ethylene glycol (78%) and 1,4-butanediol (87%), respectively. Subsequently, the linear curves were constructed between signal intensities of depolymerization products and polymer masses by GC–MS/MS, and the correlation coefficients of PET and PBT were 0.996 and 0.997, respectively. The spiking and recovery experiments of PET and PBT in the environmental samples showed that the recovery was stable in the range 89–100%, and the limit of detection was 4.95 μg and 1.39 μg of PET and PBT, respectively. The method has been proven to be capable of simultaneous identification and quantification of PBT and PET MPs in real environmental water samples without complex separation process, which provided a scheme for the determination of microplastics. [ABSTRACT FROM AUTHOR]

The production and application of biodegradable polycarbonate have been significantly facilitated by the scale production of dimethyl carbonate which is the downstream of carbon dioxide. Hence, the progress in current research of novel biodegradable aliphatic poly(butylene carbonate) (PBC) modification has been reviewed. The mechanism of monomer structure (i. e. linear aliphatic monomer, cyclic aliphatic monomer, and aromatic monomer) and blending compatibility effect on thermal properties, crystallization, and tensile properties of PBC were analyzed. In addition, the application and development were also prospected according to the structure-properties relationship of PBC-based copolycarbonate and PBC-based blends. [ABSTRACT FROM AUTHOR]

Poly(butylene adipate-co-terephthalate) (PBAT) foam is regarded as one of the ideal alternatives to petroleum-based polymer foams in view of its advantages of lightweight, high elasticity, biodegradability and biocompatibility, while the problem of shrinkage after foaming has seriously limited its application in industry. In this paper, the no-shrinkage chain-extend PBAT-glycerin monostearate (GMS) foams with ultra-high volume expansion ratio (VER) were prepared by scCO2-assisted molten foaming method. The chain extension reaction between PBAT and chain extender (CE) were investigated by torque curves, gel fraction and FTIR measurements. Comparing with torqued PBAT, the storage modulus of CE-PBAT2 specimen increased 3 orders of magnitude and their crystallization temperature rose from 72.5 to 87.2 ℃. Furthermore, the addition of GMS was beneficial to enhance the dimensional stability of CE-PBAT foams. When 2 phr CE and 2.5 phr GMS were incorporated into PBAT, CEPBAT-GMS2.5 foam attained ultra-high VER of 25.38 times, resilience ratio of 87% with no-shrinkage, which revealed admirable compression and resilience properties. In conclusion, this study provided a feasible new method for improving the VER and dimensional stability of PBAT foams. [ABSTRACT FROM AUTHOR]

The application range of biodegradable Poly(butylene succinate) (PBS) is highly dependent on its mechanical properties, which can be improved by the annealing process. In this study, the mechanical properties and microstructure of PBS films with oriented lamellar structures annealed at different temperatures were characterized. It was found that the annealing process effectively improves the elastic modulus and yield strength of the oriented PBS film with the increase of annealing temperature, which is completely different from the previous results of other oriented semicrystalline polymers such as PP, PMP, PE, and PVDF. The long periods, lateral dimensions and orientation of the lamellae of the oriented PBS film increase with the increasing annealing temperature. Meanwhile, the low‐temperature endothermic plateau in the DSC curve and the g1,r/Q in the SAXS experiment decrease with annealing temperature, indicating that increasing annealing temperature would reduce the thin and metastable lamellae in the PBS films. Compared the annealing results of oriented PBS films and that of other‐oriented semicrystalline polymers, we suggested the annealing process for the oriented PBS films would reduce the thin lamellae and form thicker lamellae, resulting in an increase in the elastic modulus and yield strength of the annealed PBS films. This study clarifies how the annealing temperature affects the microstructure and mechanical properties of the oriented semicrystalline films. [ABSTRACT FROM AUTHOR]

Poly (butylene succinate) PBS is considered one of the most interesting biodegradable polymers because of the good compromise of mechanical strength, ductility, toughness, and impact resistance. To change the properties of PBS, modified poly (butylene succinate-co-butylene adipate-co-ethylene succinate-co-ethylene adipate) (PBEAS) was developed. Meanwhile, polylactide (PLA) is one of the commercially used eco-friendly polymers but is limited for commercial applications due to its brittleness and relatively slow hydrolysis. In this study, we explore potential synergistic effects of blending PLA with PBS and PLA with PBEAS, and their properties before and after hydrolytic degradations were investigated as a function of degradation time. [ABSTRACT FROM AUTHOR]

Two copolymer polyethylenes of raised temperature resistance (PE-RT) were used to analyze their basic properties and molecular structure, including their basic physical properties, molecular weight and distribution, molecular chain structure, and aggregation structure of the product; the crystallization kinetics and other properties differences are also discussed. The results showed that the basic physical properties of the two resins were similar, but there were still some differences in molecular structure. The molecular weight of PE-RT-1 was slightly lower in the range of 500,000–1,000,000 molecular weight, and slightly higher in the range of <500,000 molecular weight than PE-RT-2. The crystallization capacity of the crystallizable part of PE-RT-2 was slightly better than that of PE-RT-1. The comonomer (1-butene) content and polymer branching degree of PE-RT-2 were higher than those of PE-RT-1. The crystallinity of PE-RT-1 products was higher than that of PE-RT-2, and the lattice structure of PE-RT-1 was more complete and had good heat resistance. In addition, the butene content of PE-RT-2 with high molecular weight was higher than those of PE-RT-1, which was more conducive to the generation of tie molecules. [ABSTRACT FROM AUTHOR]

Highlights This study focused on the preparation of bamboo flour/Poly (butylene adipate‐co‐terephthalate) (PBAT) composites with high bamboo flour content and high mechanical strength using polyurethane prepolymer as chemical–physical compatibilizer via in‐situ reaction. Additionally, this work explored the effects of different bamboo flour contents and different types of polyurethane prepolymers on the mechanical properties, morphology, thermodynamics, water absorption, and surface wettability of the bamboo flour/PBAT composites. The results showed that PBA‐based polyurethane prepolymer (PBAPU) was an effective compatibilizer, promoting the interfacial adhesion between bamboo flour and PBAT. The strength at break, elongation at break, and impact strength of composites with 50% bamboo flour content reached 19.56 MPa, 25.53%, and 12.8 KJ/m2. With the increase of bamboo flour content, the strength of composites was still higher. The addition of PBAPU enhanced the thermal stability, mechanical properties, water resistance, and hydroscopicity of the bamboo flour/PBAT composites. Furthermore, the compatibilization of PBA‐based polyurethane prepolymer on composites was better than that of PCL‐based polyurethane prepolymer. Overall, we provided an effective strategy for preparing renewable, green, and practical high‐bamboo flour composites. This work successfully prepared bamboo flour/PBAT composites with high bamboo content using an in‐situ melt blending reaction. A new interface structure of physical PBA‐PBA interaction between the PBAPU layer and PBAT matrix improved the compatibilization of the composites. PBAPU as a compatibilizer effectively improved the interface compatibility, thermal stability, and water resistance of Bamboo flour/PBAT blends. Bamboo flour/PBAT composites with high bamboo flour content have excellent mechanical properties. [ABSTRACT FROM AUTHOR]

The solution behavior of poly(butylene terephthalate) (PBT) copolyesters with dilinoleic monomer units (dilinoleic diol (LD) / dilinoleic diacid (LA)) is studied to understand the processing behavior from melt. NMR investigations show that the short‐chain branches are characterized by a distribution of different alkyl chain lengths, where n‐butyl (C4) and longer chains have the largest content (>55 mol%). High‐temperature size exclusion chromatography with threefold detection (multi‐angle light‐scattering, refractive index, and viscosity detector) in 1,2,4‐trichlorobenzene is performed to determine molar masses, hydrodynamic radii, viscosity radii, and Kuhn–Mark–Houwink–Sakurada (KMHS) exponents α in dependence of the molar amount of short‐chain branched comonomers. Low concentrations of dilinoleic comonomers in PBT copolyesters improve the solubility of the copolyesters significantly. Higher amounts cause contraction of the polymer coils as illustrated by smaller hydrodynamic radii as well as lower KMHS exponents. The α values decrease with increasing amount of short‐chain branched comonomer except for very low concentrations. The solution behavior of LA and LD copolyesters with a higher aliphatic content shows different trends of the influence of short‐chain branches on the melt behavior, which reflects the influence of intramolecular versus intermolecular entanglements in solution and in melt. [ABSTRACT FROM AUTHOR]

A type of blending films ba,sed on poly (butylene adipate-arterephthalate) (PBAT) and poly(lactic-fo-butane-diol itaconate) (PLBI) were prepared at different ma,s,s ratio,s through melt extrusion using a twin-screw extruder. The effect of PLBI content on the thermal performance, mechanical propertie,s, and ga,s permeability of the blending film,s wa,s inve,stigated. The modified atmossphere packaging (MAP),sy,stem wa,s de,signed on the ba,si,s of the ga,s permeability of material and the re,spiratory characteri,stic,s of sstrawberry. Thi,s MAP,sy,stem wa,s used for a,strawberry-pre,serving experiment. The results indicated that the blended films achieved favorable mechanical properties at a PLBI content of 15 wt%. Through adjusting the blending ratio, the CO2/O2 penetration ratio of the blending film,s wa,s reduced from 10. 57 to about 3-7. Simultaneously, the water retention capacity of the blending film,s wa,s enhanced. Thi,s make,s the blending filmss more ssuitable for air-adjusted fruit and vegetable packaging. Thi,s packaging,sy,stem can be used to extend the shelf life of strawberries up to 21 days under low-temperature storage conditions. [ABSTRACT FROM AUTHOR]

A multifunctional epoxy polymer wass used ass a chain extender for poly (butylene ssuccinate-co-terephthalate) (PBST), and the effects of chain extension condition on the propertiess of PBST/Talc (talcum powder) blendss were in-vesstigated during the melt-phasse reactive extrusion processss. The chain extender dossage, reaction temperature, and sscrew rotational sspeed were sstudied ass main factorss. The primary influence factors and their interactions were identified through an analyssiss of variance. The ressultss indicated that the influence of chain extender dossage iss mosst ssignificant, followed with a reaction temperature, whereass the influence of sscrew sspeed iss lessss. The melting and crysstallization temperaturess of PBST decreassed with an increasse in the chain extender dossage, and meanwhile its molecular weight, melt visscossity, and thermal sstability increassed. The modified PBST compounds* pressented an increasse in the breaking sitresis; but a decreasse in the breaking sstrain with an increasse in the chain extender dossage. Ressponsse ssurface analyssiss indicated that the optimal chain extenssion condition wass a chain extender dossage of 0. 66 %, a reaction temperature of 200 °C, and a sscrew sspeed of,300 r/min. [ABSTRACT FROM AUTHOR]

Herein, the nanofibrillated poly(butylene succinate)/polytetrafluoroethylene (PBS/PTFE) composites were prepared. The relaxation time was prolonged by PTFE fibrils, resulting in an enhancement in storage modulus and melt viscosity. Differential scanning calorimetry was used to study the non-isothermal crystallization kinetics at different cooling rates. These results showed that PTFE fibrils could promote crystallization nucleation and excessive fibrils could inhibit crystallization growth. Lightweight PBS/PTFE composite foams were fabricated using core-back foam injection molding. Loading the PTFE fibrils increased the cell density of PBS foam from 2.7×106 to 1.4×108 cells/cm3 and improved the cell morphology of PBS foam. By controlling the foaming parameter, the tensile properties of PBS-based composite foam with 1 wt.% PTFE were improved overall, and the Izod impact strength was increased by 9–69% compared with the PBS foam. [ABSTRACT FROM AUTHOR]

Biodegradable poly(butylene succinate-co-2-methyl succinate) (PBSMS)/cellulose nanocrystals (CNC) composites were successfully prepared at low CNC loadings with the aims of improving crystallization and mechanical properties and extending the practical application of PBSMS. CNC is finely dispersed in the PBSMS matrix without obvious aggregations. The low content of CNC obviously promoted the crystallization behavior of PBSMS under different conditions. The spherulitic morphology study revealed that CNC, as an effective heterogeneous nucleating agent, provided more nucleation sites during the melt crystallization process. In addition, the nucleation effect of CNC was quantitatively evaluated by the following two parameters, i.e., nucleation activity and nucleation efficiency. The crystal structure and crystallization mechanism of PBSMS remained unchanged in the composites. In addition, as a reinforcing nanofiller, CNC significantly increased Young's modulus and the yield strength of PBSMS. The crystallization behavior and mechanical properties of PBSMS were significantly improved by the low content of CNC, which should be interesting and essential from the perspective of biodegradable polymer composites. [ABSTRACT FROM AUTHOR]

Thermoformed fossil‐based disposable packaging is widely used in everyday life but it represents a serious environmental problem, as it is often incorrectly dispersed or destined to landfills. Bio‐based and biodegradable materials can constitute and effective solution to this issue. Two different blends of poly(butylene succinate‐co‐butylene adipate) (PBSA) and Poly (3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) (PHBH) were studied as constituents for disposable packaging production. The blends were produced via twin screw extrusion. Sheets were cast extruded and then thermoformed into trays. A rheological, thermal and mechanical characterization was performed on compounds and manufacts. Both blends presented a good processability and interesting properties for packaging application, which can be tailored by varying the percentage of constituent polymers. [ABSTRACT FROM AUTHOR]

In this paper, the foam-like multi-stage porous 3wt%Al-KIT-6-4T(WI) catalyst was prepared and employed for efficient catalyzing biomass-derived GVL to butene. It is found that the prepared 3wt%Al-KIT-6-4T(WI) catalyst possess abundant mesoporous and presented the foam-like microstructure. Due to this, the 3wt%Al-KIT-6-4T(WI) catalyst has large specific surface area (517.09 m2·g−1) and adequate amount of surface acid sites (both Brønsted and Lewis acid site). The special microstructure further improves the mass transfer efficiency of reactants and products. Under the optimized reaction conditions, the butene yield over the 3wt%Al-KIT-6-4T(WI) catalyst can up to 93.78% at 300 °C, after reacting 240 min. Moreover, the 3wt%Al-KIT-6-4T(WI) catalyst still showed excellent regeneration stability, and above 72% butene yield can be maintained after 7th cycle tests. [ABSTRACT FROM AUTHOR]

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With the increasing demand for environmentally friendly and sustainable materials, research on cellulose/bio-based polyester composites has received increasing attention. However, the hydrophilicity of cellulose remains a major factor in its poor interaction with hydrophobic bio-based polyester. To prepare microcrystalline cellulose (MCC)/poly(butylene succinate) (PBS) composite monofilaments with high cellulose content to suppress the deformation of PBS, hexadecyltrimethoxysilane (KH1631) was selected for surface silylation of MCC at a mass ratio of 1:0.5 based on the principle of polarity similarity. The physical–chemical double crosslinking of KH1631 with MCC enhanced the interfacial bonding between MCC and PBS, so composite monofilaments with modified MCC (named mMCC) contents up to 35 wt% were prepared by melt spinning. After thermal stretching, mMCC/PBS composite monofilaments exhibited uniformly distributed microporous structure and double yield behaviors. Despite the continuous decrease in breaking strength (from 210 to 84 MPa) and elastic modulus (from 1380 to 590 MPa) due to the addition of mMCC, the yield strength (116 MPa) of the mMCC/PBS composite monofilaments was consistent with that of PBS when the mMCC addition reached 25 wt%, indicating no impact on usage intensity. Moreover, mMCC/PBS composite monofilaments showed excellent tensile elasticity (up to 95%), excellent fatigue resistance, and low residual strains under small deformation (15%). Notably, the addition of 15–35 wt% mMCC increased the degradability of composite monofilaments, the degradation rate following 100 days of treatment in an aqueous environment ranged from 3.8%(PBS) to 4.7% (P-mM25), and the degradation rate following 180 days of burial in soil ranged from 3.9%(PBS) to 12.3% (P-mM35). Overall, our work significantly enhanced the compatibility between MCC and PBS without the use of any high-cost modifiers or complex processing methods, and successfully developed mMCC/PBS composite monofilaments that exhibit excellent dimensional stability during use and quick degradation after disposal. [ABSTRACT FROM AUTHOR]

Simultaneously biaxial stretching was applied to poly(butylene succinate) (PBS), poly(butylene succinate-co-adipate) (PBSA), and their blends to investigate the effect of biaxial orientation (BO) on gas permeability and mechanical strength, compared to their thin films. The BO process with a high draw ratio of 4 × 4 and a rapid rate of 300 mm/s effectively induced the formation of both perfect α-PBS crystals and small PBS crystal-like aggregates. The distinctive crystallization behaviors of PBS and PBSA, coupled with various film stretching processes, played crucial roles in crystal formation and orientation, resulting in distinct properties of the oriented films. The lattice plane (021) of α-PBS crystal predominantly formed with isotropic orientation through the BO process, while the (110) planes displayed isotropic formation along orthotropic orientation of the crystal c-axis. Conversely, uniaxial cast film extrusion favored preferential alignment of both (020) and (110) diffraction planes along the meridian direction. The perfect α-PBS crystals from PBS homopolymer played a critical role in enhancing gas barrier performance, while the specific orientation of crystalline phase and PBS fringed-micelle crystals proved insufficient in reducing gas diffusivity within the films. Furthermore, the limited crystallization capability of PBSA copolymer disrupted the densely packed structures of α-PBS crystalline phase, resulting in increased d-spacing with higher PBSA content in the PBS/PBSA blend. Remarkably, the simultaneous BO process enabled balanced tensile properties along both the machine and transverse directions of the PBS, PBSA, and PBS/PBSA films, with a substantial enhancement (3 to 4-fold increase) in puncture toughness for BO films compared to thin films. [ABSTRACT FROM AUTHOR]

Mechanical recycling of plastics is regarded as the best option to minimize plastic waste pollution in the environment as it is well established and offers valorisation of plastics; however, there is limited research on the mechanical recyclability of biopolymers. This work aimed to evaluate the effect of multiple reprocessing on the mechanical, thermal, physical, chemical, and morphological properties of poly (butylene adipate-co-terephthalate) (PBAT), poly (butylene succinate) (PBS), poly (lactic acid) (PLA), PBAT-PBS blend, and PBAT-thermoplastic starch (TPS) composite. Low-density polyethylene (LDPE), a conventional non-biodegradable plastic, was also reprocessed for comparison studies. The biopolymers were extruded seven times in a twin-screw extruder and injection moulded into test specimens. Their properties were investigated at each extrusion cycle. Tensile, impact strength, and melt flow index (MFI) results of neat PBAT and PBAT-TPS were stable with slight changes throughout the seven reprocessing cycles and were comparable to LDPE. The properties of PBS, PLA, and PBAT-PBS blend, on the other hand, started to decrease after the second melt extrusion cycle. In addition, differential scanning calorimetry (DSC), thermogravimetry (TGA), and dynamic mechanical analysis (DMA) results showed that LDPE, PBAT, and PBAT-TPS exhibited better thermal and mechanical stability as compared to PBS, PLA, and PBAT-PBS blend. The FTIR spectroscopy results showed that the characteristic peaks of C=O and C–O around 1710 cm−1 and 1046–1100 cm−1 for PBS, PLA, and PBAT-PBS decreased due to multiple thermal processing, while those of PBAT and PBAT-TPS were unaffected. Scanning electron microscopy (SEM) micrographs of the fractured cross-sectional surface of PBS, PLA, and PBAT-PBS tensile specimens clearly evidenced the degradation of the biopolymers by severely fractured morphology as a result multiple reprocessing cycle. The results demonstrate that the fully biodegradable PBAT and PBAT-TPS can be mechanically recycled for at least seven cycles, and therefore, the service life of biodegradable polymers can be extended, and it is comparable with petroleum-based plastic. [ABSTRACT FROM AUTHOR]

Starch is an environmentally friendly, renewable, green resource and an ideal alternative to polymers from petroleum resources. The preparation of high‐performance poly (butylene adipate‐co‐terephthalate) (PBAT)/corn starch composite materials is of significant importance for saving production costs and expanding the application fields of PBAT plastics. This study employed novel processing techniques such as melt blending and injection molding to fabricate PBAT/corn starch composite materials with polyurethane prepolymer (PCLPU) as a compatibilizer. The impact of varying polyurethane prepolymer concentrations on the composite material's structure, mechanical properties, morphology, thermal behavior, and water absorption was scrutinized. Mechanical performance testing showed that compared to the composite material without PCLPU (P90CS10), adding 5% PCLPU can increase the material's elongation at break from 350.2% to 359.0% and the tensile strength from 12.9 to 19.8 MPa. Scanning electron microscopy, thermogravimetric analysis, and water absorption results indicate that the composite material with the addition of the PCLPU compatibilizer has better compatibility, thermal stability, and water resistance than P90CS10. Additionally, the prepared composite material could be successfully blown into a thin film, further enriching the application of the composite material. Highlights: A special interface structure was prepared to increase the compatibility of the poly (butylene adipate‐co‐terephthalate)/corn starch composite.Both the strength and the flexibility of the composite were successfully improved.The processing method through which modification was conducted in the melt was convenient, green, and effective.The prepared composite material has potential application value, and the processing method of the composite material is easy to transfer to industrial production. [ABSTRACT FROM AUTHOR]

Bioplastic films with excellent barrier properties were successfully prepared from poly(butylene adipate‐co‐terephthalate) (PBAT), thermoplastic starch (TPS), and poly((R)‐3‐hydroxybutyrate‐co‐(R)‐3‐hydroxyhexanoate) (PHBHHx). The rheological, mechanical, barrier, dynamic mechanical properties, and microstructure of the PBAT/TPS/PHBHHx films were studied. The transition of the continuous phase in the blend significantly affects the properties of the films. The increase in PHBHHx content results in its transition from a dispersed phase to a continuous phase. This phase transition, along with the consequent increase in the crystallinity of PHBHHx, greatly enhances the barrier properties of the film. The percentage crystalline degree of PHBHHx increased from 10.9% to 25.1% with increasing PHBHHx content from 0% to 50%. The film containing 50% PHBHHx showed a significant decrease in both water vapor permeability (WVP) and oxygen permeability (OP) by 75.1% and 69.6%, respectively. It found that the film containing 50% PHBHHx exhibited a decrease of elongation at break from 505% to less than 10% but an unusual increase of tensile strength after a 72‐hour aging test, which is different from PBAT and PBAT/TPS films. However, this indicates that the extensibility of PHBHHx is more susceptible to the effects of aging test, leading to the rearrangement of polymer chains from disordered to ordered morphology. [ABSTRACT FROM AUTHOR]

The presence of petroleum‐based monomers in the backbone of poly(butylene succinate‐co‐adipate) (PBSA) restricts its application in light of increasingly stringent environmental regulations. In this study, a novel full bio‐based biodegradable random copolymer poly(butylene succinate‐sebacicate‐salicylicate‐malicate) (PBSSeSa‐c‐M) was designed and synthesized. The comprehensive study encompassed the structural alterations, properties, and degradation resulting from the inclusion of salicylicate sebacicate and malicate units. The incorporation of salicylic acid effectively enhanced the tensile modulus of the copolymer, due to the effect of rigid benzene ring. Meanwhile, the addition of sebacic acid regulated the degradation rate. The introduction of malic acid significantly improved the rheological properties, endowing the copolymer with exceptional processability. The obtained high molecular weight PBSSeSa‐c‐M exhibited outstanding film‐blowing processability with an intrinsic viscosity of 1.58 dL/g and melt flow rate of 7.34 g/10 min. The tensile modulus reaches 235.43 MPa that is comparable to commercial PBSA. Besides, the degradation of PBSSeSa‐c‐M reaches 18.92% over 4 weeks, far higher than that of PBSA. In conclusion, this work provides a design and synthesis for a new kind of biodegradable copolyester that satisfies the requirement of rapid degradation in single‐use plastics. [ABSTRACT FROM AUTHOR]

Polylactide (PLA) was melt blended with low amounts of poly (butylene adipate‐co‐terephthalate) (PBAT) using a simple reactive extrusion process herein, aiming to address the inherent brittleness of PLA without significantly compromising its stiffness. PLA/PBAT (90/10) blends with a small amount of peroxide (0.02 phr) and a second crosslinker agent triallyl isocyanurate (TAIC) were produced to explore the structure‐performance relationship evolution in reactive extrusion. The results showed that the PLA blend with an appropriate amount of TAIC (i.e., 0.3 phr) exhibited a remarkable increase in elongation at break, reaching as high as 96%. The sample with high elongation also demonstrated a high stiffness, boasting a Young's modulus of 2.4 GPa and a yield strength of 43 MPa. It was evident that the combination of enhanced compatibility and optimized homogeneous PBAT phase size of approximately 0.6 μm worked synergistically to enhance the toughness of PLA. Conversely, higher TAIC contents resulted in over‐crosslinking, despite considerable improvements in compatibility. This study offers a versatile, scalable, and practical method to prepare fully biodegradable PLA blends with high toughness. [ABSTRACT FROM AUTHOR]

Poly(butylene adipate-co-terephthalate) (PBAT) is a promising biodegradable flexible polymer but suffers from slow crystallization rate, making it less attractive for some applications like the injection-molded products in comparison with low-density polyethylene (LDPE). This work aimed to accelerate the crystallization of PBAT by adding a self-assembly nucleating agent octamethylenedicarboxylic dibenzoylhydrazide (OMBH). PBAT/OMBH composites with various OMBH contents (0 wt%, 0.5 wt%, 0.7 wt%, 1 wt%, 2 wt%, 3 wt% and 5 wt%) were prepared through melt-mixing. The effect of OMBH on the crystallization behavior, morphologies and mechanical properties of PBAT was investigated. The highest nucleation efficiency value of 59.6% was achieved for PBAT with 0.7 wt% OMBH, much higher than that of 22.7% for PBAT with 0.7 wt% talc. Atomic force microscopy results showed that OMBH formed fine fibers and induced the formation of transcrystalline layers of PBAT. Fourier transform infrared spectroscopy (FTIR) combined with two-dimensional correlation spectra suggested that the intermolecular dipole-dipole N—H⋯O=C interactions but not hydrogen bond between OMBH and PBAT promoted the crystallization of PBAT in the initial period of crystallization. The presence of OMBH did not change the crystal form of PBAT but had positive contribution in enhancing its crystallinity and mechanical properties. This work is essential for preparing PBAT with high crystallization rate, enhancing its potential applications in injection-molded products. [ABSTRACT FROM AUTHOR]

In this research work, a coated paper was prepared with poly (butylene adipate-co-terephthalate) (PBAT) film to explore its use in eco-friendly food packaging. The paper was coated with PBAT film for packaging using hot pressing, a production method currently employed in the packaging industry. The coated papers were evaluated for their structural, mechanical, thermal, and barrier properties. The structural morphology and chemical analysis of the coated paper confirmed the consistent formation of PBAT bi-layered on paper surfaces. Surface coating with PBAT film increased the water resistance of the paper samples, as demonstrated by tests of barrier characteristics, including the water vapor transmission rate (WVTR), oxygen transmission rate (OTR), and water contact angle (WCA) of water drops. The transmission rate of the clean paper was 2010.40 cc m−2 per 24 h for OTR and 110.24 g m−2 per 24 h for WVTR. If the PBAT-film was coated, the value decreased to 91.79 g m−2 per 24 h and 992.86 cc m−2 per 24 h. The hydrophobic nature of PBAT, confirmed by WCA measurements, contributed to the enhanced water resistance of PBAT-coated paper. This result presents an improved PBAT-coated paper material, eliminating the need for adhesives and allowing for the fabrication of bi-layered packaging. [ABSTRACT FROM AUTHOR]

Overcoming limitations of poly (butylene succinate) (PBS) and enabling non-toxic, rapid production could lay the foundation for expanding applications in various fields. In this work, mechanically activated cassava starch (ACS) was used to augment the toughness of PBS and reduce the plasticization time of starch. The composite was prepared by melt blending PBS with two types of activated cassava starch particles (native starch and ACS) and acetyl tributyl citrate (ATBC) as a non-toxic plasticizer. X-ray diffractometer (XRD), Fourier transform infrared spectrometer (FTIR), scanning electronic microscope (SEM), and differential scanning calorimetry (DSC) were used to investigate the structural changes, compatibility, and dispersibility of ACS particles in PBS. The results showed that under high-speed shear and grinding, the hydrogen bonds within ACS molecules were severely disrupted and the amorphous regions increased, leading to improved compatibility with PBS. Under the plasticization of ATBC, the cross-section of ACS composites was smoother. DSC results showed that addition of ACS significantly reduced crystallinity of PBS/ACS composites. Mechanical properties results showed that impact strength and elongation at break of PBS/ACS-12A were, respectively, increased by 125% and over 5 times compared with that of PBS. Water absorption test and contact angle test demonstrate a significant improvement in the water resistance of PBS/ACS. This study provides a simple and feasible method for preparing low-cost PBS biocomposites, and their extensions are expected to further replace general-purpose plastics in daily application. [ABSTRACT FROM AUTHOR]

Polymer blends can improve material processability and can be used to extrude partially degraded materials, such as expired poly (butylene adipate‐co‐terephthalate) (PBAT), which cannot be normally extruded. Therefore, in this study, the extrudability of PBAT that has passed its expiration date was restored by blending it with poly (butylene succinate) (PBS). Various polymer blends were extruded and characterized to achieve high‐efficiency extrusion. The carbonyl indices in partially degraded PBAT and the corresponding control sample detailed the effects of 98 months of aging on molecular properties. The semicrystalline structure consisted of a mixed ordered arrangement of PBS and PBAT chains dispersed in an amorphous matrix. The microscopic images of the surfaces of the polymer films revealed defects and roughness, followed by an increase in the PBAT concentration in blends. Changes in mechanical properties and water vapor permeability correlated with the PBAT concentration in the blends. To avoid polymer loss, we reported a simple method for using PBAT that has passed its expiration date and cannot be extruded. The results revealed that the polymer films could be used in the packaging industry, especially in food and agricultural sectors. [ABSTRACT FROM AUTHOR]

In this work, coffee silverskin (CSS) fibers were subjected to alkali pretreatment (ALK‐CSS) and alkali pretreatment, followed by a 4‐bar steam explosion process (SEW4). Both treated fibers presented a higher degree of crystallinity, enhanced thermal resistance and also cleaner, rough, and defibrillated surface due to the removal of noncellulosic components, as was shown in scanning electron microscopy, thermogravimetric analysis, Fourier‐transform infrared spectra, and x‐ray diffraction (XRD) results. The SEW4 fibers were incorporated into the poly(butylene adipate‐co‐terephthalate) (PBAT) matrix in contents up to 5% wt. through melt processing. PBAT/SEW4 composites were evaluated by their microstructure, thermal properties, degree of crystallinity, and hydrophilic behavior. XRD results showed PBAT/SEW4 composites with higher degrees of crystallinity and contact angle tests revealed increased composite hydrophobicity with the increase of SEW4 content in the PBAT matrix. This work describes the importance of recovering coffee lignocellulosic waste and producing value‐added by‐products, especially in packaging manufacturing. [ABSTRACT FROM AUTHOR]

Different carbon black (CB) contents in poly(butylene adipate‐co‐terephthalate) (PBAT)/poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P34HB) blends were prepared by melt blending using chain extender multifunctional styrene‐acrylic‐ epoxy random oligomer (ADR), as a compatibilizer. PBAT and P34HB were immiscible, and ADR could react with PBAT and P34HB to improve interfacial adhesion force and molecular entanglement. CB fillers were uniformly and selectively located in the PBAT matrix and could act as a nucleating agent to promote the nucleation of PBAT crystallization. At a CB content of 5 wt%, a percolation network structure of CB was formed. The most interesting result in the work was the achievement of composites with improved rheological and mechanical properties under the synergistic effect of chain extender and CB fillers. The viscoelasticity of the system was markedly improved and a transition from liquid‐like to solid‐like behavior was observed. Young's modulus and yield strength of chain extender modified PBAT/P34HB/CB composite with 10 wt% CB increased by 502% and 69% compared to neat PBAT, and by 89% and 43% compared to PBAT/P34HB binary blend. The combination of improved melt viscoelasticity and mechanical properties will further broaden the practical application of biodegradable polymers. © 2024 Society of Industrial Chemistry. [ABSTRACT FROM AUTHOR]