Previous reports from these laboratories showed that microcrystalline cellulose (AvicelR MCC, PH-101) formulations with low and medium drug levels (10 and 50%) produced very uniform beads whereas formulations containing MCC with high drug levels (80%) were difficult to process without special treatment or required the incorporation of alternate excipients. In this study, several binders, at a 2% level, specifically: Carbomer (CarbopolR 934-P), Sodium carboxymethylcellulose (CMC 7MF), Hydroxypropylcellulose (KlucelR HXF), Methylcellulose (MethocelR K-15). Povidone, USP (PVP K29-32) and Pregelatinized starch NF (Starch 1500R), were evaluated to determine whether they might impart advantages in processing and whether any differences in dissolution behavior would result. Spheres containing 80% anhydrous theophylline, the binders and MCC were manufactured by the extrusion/marumerization technique. In general, beads containing high drug levels produced with these binders are suitable for further process...