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The constant amplitude, zero-mean stress, axial-fatigue behaviour of plain and bluntly notched AISI 304 L stainless steel specimens is investigated in terms of strain energy density. Concerning plain material, it was found that at the fatigue knee the plastic strain energy density is 1.49 times higher than the elastic strain energy density. In the authors’ opinion, the presence of plasticity at the fatigue knee is responsible for the unsuitableness of classical stress - based approaches to synthesise the fatigue behaviour of this material. On the contrary, the elastic-plastic strain energy density was found an efficient parameter to rationalise in a single scatter band fatigue data of plain and bluntly notched specimens. Based on this result, the classic stress-and the point stress-based approaches were revisited taking into account the presence of plasticity at the fatigue knee, by introducing an equivalent fully elastic material having a linear elastic strain energy density at the fatigue knee equal to that of the actual material. Accordingly, a coefficient of plasticity Kp was successfully introduced to modify the classical definition of fatigue strength reduction factor, Kf.

In the recent past, Atzori and Lazzarin proposed a diagram able to include the geometrical effects on the fatigue limit of defects, short cracks, long cracks and U-shaped notches of whatever severity. The diagram shows that defect sensitivity and notch sensitivity can be considered as two sides of the same medal, thus creating a bridging between Linear Elastic Fracture Mechanics and Notch Mechanics. The fundamental material parameter, dependent on the load ratio, necessary to define the diagram is the El Haddad-Smith-Topper length parameter a0 defined by the plain material fatigue limit and the threshold value of the mode I stress intensity factor for long cracks. It is worth noting that a0 does not contain any geometry-related parameter. The diagram has been validated in the past against a number of experimental results and has been subsequently extended to sharp and blunt V-shaped notches, dependent on their absolute dimensions. After summarising the theory supporting the approach, some application examples relevant to both defect and notch sensitivity will be given