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The dataset contains the scanning electron microscopy (SEM) studies of the austenitic stainless steels: AISI 304, AISI 316, AISI 321 and duplex stainless steel AISI 2205. The samples were polished and exposed to the installation carrying asphalt fumes at elevated temperatures (approx. ~210-240 Celsius). The exposition duration was three months. Some samples are subjected to anti-granular corrosion, which mechanism is in more details explained in the manuscript by authors in Anti-corrosion Methods and Materials: 10.1108/acmm-04-2013-1260.

Dynamic impedance spectroscopy, evaluated for measuring non-stationary systems, was used in combination with scanning probe microscope. Using this approach, localized impedance measurements in the AFM contact mode could be carried out. Additionally, impedance–force curves were made at each phase of investigated materials to illustrate the relation between impedance and the force applied to a probe. Therefore, correlation of electrical and mechanical properties with particular phases of investigated two-phase alloys was made possible. The materials used in this study were spheroidal graphite cast iron and 2205 duplex stainless steel, both materials with clearly defined phases having significantly different properties.

Purpose – The purpose of this paper is to present a case study of unexpected sensitization to intergranular corrosion of highly resistant AISI 321 steel in petrochemical conditions, where it was subjected to the simultaneous influence of elevated temperature of ∼250°C and vapors from the asphalt production process. Design/methodology/approach – Corrosion coupons were exposed in an installation carrying asphalt vapors. To identify the susceptibility to intergranular corrosion a standard Strauss test was performed. Scanning electron microscopy (SEM) micrographs show a degree of degradation as a result of local corrosion. Influence of the carburization process occurred during exposure and depletion of chromium in the passive layer and was evaluated using X-ray photoelectron spectroscopy (XPS) and X-ray spectroscopy (EDX) techniques. Findings – The paper provides information on origin of corrosion of AISI 321 steel in a high-carbon-containing environment. It was found out that long-term exposure can lead to intergranular corrosion in temperatures that are much lower than those that have been considered to be required for sensitization of austenitic steels. The high concentration of carbon introduced during the exposure is stated to be responsible for this effect. Practical implications – The formation of chromium carbides, leading to intergranular corrosion of the Type 321 stainless steel, is a major concern. The paper reports that in certain petrochemical environments, highly resistant stainless steels, such as AISI 321, can be susceptible to intergranular carbide degradation. Originality/value – The presence of titanium is not sufficient to increase resistance in multiple environments and sensitization can occur even at relatively low temperatures of ∼250°C.

The paper presents results of the AFM-based approach to local impedance spectroscopy (LIS) measurements performed in a 20 × 20 μm grid within an austenite grain–grain boundary region for sensitized AISI 304 stainless steel (SS). Maps of electrical parameters obtained on the basis of localized impedance spectra were demonstrated, presenting their changes and correlation with the sample topography. Performed research revealed significant differences in the electrical distribution of the contact resistance considered as the passive layer resistance and contact capacitance considered as the passive layer capacitance determined for austenite grain interiors and austenite grain boundaries affected by intergranular corrosion.

PurposeThe purpose of this paper is to present the results of an atomic force microscopy (AFM) based approach to local impedance spectroscopy (LIS) measurement performed on AA2024 and AA2024‐T3 aluminium alloys.Design/methodology/approachAFM‐LIS measurements were performed ex‐situ without the electrolyte environment, so in fact the electrical not electrochemical impedance was obtained.FindingsRelative local impedance values recorded for AA2024 alloy during the researches carried out were maximally approximately three orders of magnitude higher than the ones obtained for age‐hardened AA2024‐T3 alloy. Moreover, in the case of AA2024‐T3 alloy, a region located in the interior of α crystals exhibited localized impedance one order of magnitude higher than that measured at its grain boundary when affected by intergranular corrosion.Originality/valueThe paper presents differences in localized impedance between grain and grain boundaries activity.

PurposeThe purpose of this paper is to focus on diversification between electrical parameters determined on the basis of instantaneous impedance measurements within the activation and reactivation scan of dissolution of sensitized AISI 304 stainless steel during a proceeding intergranular corrosion process.Design/methodology/approachThe investigations were carried out by means of dynamic electrochemical impedance spectroscopy (DEIS). DEIS measurements were conducted “on‐line” while the samples were polarized in agreement with a measurement procedure presented in the ASTM G108‐94 standard, in order to guarantee conditions equivalent with the DL‐EPR tests performed on AISI 304 stainless steel.FindingsPerformed researches revealed the advantages of the DEIS technique over standard double‐loop electrochemical potentiokinetic reactivation (DL‐EPR) tests in the field of intergranular corrosion investigations. Application of the DEIS technique made it possible to trace instantaneous changes in the examined system's impedance versus potential during the intergranular corrosion process. The form of recorded DEIS spectra and obtained distribution of measurement frequencies within the reactivation potential range were equivalent to those obtained for pure iron dissolution in sulfuric acid medium. As a result, instantaneous changes of electrical double layer capacitance and charge transfer resistance as a function of potential have been obtained in the range of activation and reactivation scans.Originality/valueThe paper provides information regarding diversification between the electrical double layer capacitance and the charge transfer resistance determined for sensitized AISI 304 stainless steel with respect to polarization conditions during the standard DL‐EPR test, which were obtained in order to evaluate the susceptibility to intergranular corrosion.

The paper presents the results of the AFM based approach to local impedance spectroscopy (LIS) measurements performed within the region of austenite grain interiors and the austenite grain boundaries for both sensitized and non-sensitized AISI 304 stainless steel (SS). The local impedance investigations in the AFM contact mode were carried out after standard tests for susceptibility to intergranular corrosion (IGC). Local impedance spectra recorded in the AFM contact mode for both sensitized and non-sensitized AISI 304 stainless steel within the region of the austenite grain interiors and the austenite grain boundaries demonstrated different shapes and characters. Performed researches revealed significant differences in the charge transfer resistance values recorded for the austenite grain interiors and the grain boundaries depending on the sensitization state. Moreover, proposed AFM based approach allows identification of the IGC process even when a double-loop electrochemical potentiokinetic reactivation (DL-EPR) method does not provide evidence of it.

The results presented in this paper contribute further information concerning examinations of AISI 304 stainless steel dissolution process in conditions of proceeding intergranular corrosion (IG) which have been determined on the basis of dynamic electrochemical impedance spectroscopy (DEIS) measurements. For the first time changes of the relative effective surface area versus time of AISI 304 stainless steel dissolution process in conditions of proceeding intergranular corrosion (IG) in 0.5 M H 2 SO 4 + 0.01 M KSCN solution within the range of reactivation polarization scan have been demonstrated. The assessment of the effective surface area of the investigated process was based on approximation to theory of iron dissolution in sulfuric acid medium according to the shape of instantaneous impedance spectra recorded by means of DEIS technique. As a result, it was possible to evaluate that initially changes of the employed equivalent circuit parameters are not only caused by the changes of the relative effective surface area but also by the changes of the AISI 304 SS dissolution process kinetics. Further progress of the examined process implied that changes of the equivalent circuit parameters are only affected by the changes of the relative effective surface area during proceeding IG. Moreover, it was found that the character of changes of the relative effective surface area in conditions of proceeding IG can be described by exponential function.

The paper presents the results of instantaneous impedance changes measurements vs. reactivation potential performed by means of dynamic electrochemical impedance spectroscopy (DEIS) technique for AISI 304 stainless steel (SS) dissolution process during intergranular corrosion (IG) in 0.5 M H2SO4 + 0.01 M KSCN solution. With the use of DEIS method, it was possible to estimate dynamic changes of the examined system’s impedance in conditions of proceeding IG process. Furthermore, the paper proposes an alternative way of evaluating AISI 304 stainless steel dissolution rate during intergranular corrosion based on approximation to theory of iron dissolution in sulfuric acid medium. Simultaneously, based on the DEIS measurements, information about the degree of sensitization of the examined material were obtained. Performed research revealed the advantages of the DEIS technique over the classical double-loop electrochemical potentiokinetic reactivation tests when investigating intergranular corrosion process.

Results presented in this paper are first that demonstrate instantaneous impedance changes versus reactivation potential detected by means of dynamic electrochemical impedance spectroscopy (DEIS) technique for AISI 304 stainless steel dissolution process proceeding during intergranular corrosion (IG) in 0.5 M SO 4 2− + 0.01 M KSCN solution of different pHs. Application of DEIS method made it possible to evaluate dynamic changes of the examined system's impedance in conditions of IG. As a result, controlling stage of the overall rate of AISI 304 SS dissolution process was determined. Moreover, the paper proposes an alternative way of assessment of AISI 304 SS dissolution rate during intergranular corrosion based on approximation to theory of iron dissolution in sulfuric acid medium. Simultaneously, on the basis of the DEIS measurements it was possible to obtain information about the degree of sensitization (DOS) of the examined material. Accordingly, performed researches revealed the advantage of the DEIS technique over the electrochemical potentiokinetic reactivation (EPR) tests when investigating intergranular corrosion process.

The effect of applied tensile stresses and anodic polarization on the aluminium A91050 passive layer durability in chlorides solution at room temperature has been investigated by means of dynamic electrochemical impedance spectroscopy (DEIS). Performed researches allowed to determine the electrochemical and mechanical conditions of the examined process. Moreover, the threshold strain value for which the aluminium passive layer cracking process occurred was determined.

The effect of strain rate (SR) on the non-stationary electrochemical process of the passive layer cracking, for SRs covering a range of values (10−5 to 16 × 10−5 s−1) was examined. Investigations were conducted on 304L stainless steel at room temperature in chloride solutions using dynamic electrochemical impedance spectroscopy. As a result, a set of instantaneous impedance spectra reflecting the system dynamics was recorded and is presented in this paper. Moreover, changes of electrochemical parameters and their derivatives are included in the paper for a better description of the substantial dynamics.

Dynamic electrochemical impedance spectroscopy (DEIS) has been applied for detailed analysis of the passive–active transient region during the passive layer cracking process. The effect of applied potential and tensile stresses on the passive layer rupture of type 304L stainless steel (SS) immersed in 0.5 M NaCl solution at room temperature was examined. This paper presents instantaneous impedance spectra obtained for 304L stainless steel samples at the different potential values that refer to the transition from passive into active state while crack of the passive layer took place. Besides, differential dependencies of electrochemical parameters versus relative elongation have been presented to illustrate the system's dynamics changes.

A novel dynamic electrochemical impedance spectroscopy (DEIS) technique has been developed that offers the possibility to determine impedance characteristics in a time domain during the rupture of the protective passive layer. This ability is associated with the analysis methodologyof the technique, which enables selective time–frequency analysis of the measurement data. This paper proposes that the DEIS technique allows the acquisition of instantaneous changes during the passive layer cracking process, which is strongly related to the initiation stage of stresscorrosion cracking. Moreover, the principles of application of the novel method in such investigations are discussed.

Electrochemical impedance spectroscopy allows the examination of corrosion susceptibility and resistance for different construction materials, in particular the determination of the properties of their passive films. This technique makes possible the analysis of electrochemical processes in time domain, including rapid phenomena such as changes in the properties of passive films, but it has never been used for passive layer cracking examination. In many cases, fracture of the passive film under tensile stresses leads to stress corrosion cracking. Therefore, investigations of passive layer cracking on austenitic stainless steels under tensile stresses facilitate the understanding of the mechanism of stress corrosion cracking in these common engineering materials. The effect of static tensile stresses on the passive film cracking behaviour of type 304L stainless steel immersed in 0.5 M NaCl solution at room temperature has been investigated. This paper presents the impedance spectra obtained for 304L stainless steel samples at different potential values.

The Dynamic Electrochemical Impedance Spectroscopy has been applied for stress corrosion cracking (SCC) investigations. The effect of applied potential and tensile stresses on the stress corrosion cracking behaviour of type 304L stainless steel (SS) immersed in 0.5 M NaCl solution of room temperature has been examined. This paper presents impedance spectra obtained for 304L stainless steel samples at the different potential values. The results obtained proved the possibility of providing new details about the dynamics of the initiation and propagation of the crack path compared to classical electrochemical techniques.

Dynamic impedance spectroscopy, designed for measuring nonstationary systems, was used in combination with scanning probe microscopy. Using this approach, impedance mapping could be carried-out simultaneously with topography scanning. Therefore, correlation of electrical properties with particular phases of an examined sample was possible. The sample used in this study was spheroidal graphite cast iron with clearly defined phases having significantly different properties. Additionally, impedance-force curves were made at graphite precipitation and ferrite matrix to illustrate the relation between impedance and the force applied to a probe.

In this paper the passive layer cracking process that occurs under tensile stresses and anodic polarization conditions on AA1050, AA5052, AA5056, and AA7005 aluminum alloys was examined by means of direct current (dc) technique, dynamic electrochemical impedance spectroscopy (DEIS), and acoustic emission (AE). Research revealed the advantage of DEIS and AE methods over the dc one. It was also possible to determine the exact moment of the passive layer cracking on investigated aluminum alloys.