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This work was supported by Hanns-Seidel-Foundation grant funded by the German Federal Ministry of Education and Research (BMBF). Modern cyber-physical systems, such as autonomous vehicles, advanced driver assistance systems, automation systems and battery management systems, result in extended communi- cation requirements regarding the reliability and the availability. The Controller Area Network (CAN) is a broadcast-based protocol which is still used as a standard for serial communication between individual microcontrollers due to its reliability and low power consumption. In addition, it provides mechanisms for detecting transmission errors and retransmitting messages in the event of an error. The enhancement CAN Flexible Data-Rate (CAN FD) offers increased data rates and transmission rates in order to meet the data throughput requirements. In this paper, the mechanisms for reliable data transmission in a CAN FD network are analyzed. To improve reliability, a second identical CAN-FD network is added to the system, using the additional CAN interface already available on common microcontrollers. The redundant communication network is examined in terms of failure rates and the mean time to failure. The reliability over the operation time is calculated for the single and the redundant version of the CAN FD network using the failure rate limits of the ASIL levels.

DC- DC converters control the power flow and thus the power distribution between the components on different voltage levels. They are essential for (dis)charging batteries and influence the safety and stability of the entire battery management system (BMS). Therefore, testing the functionality and the reliability of DC-DC converters is crucial. This is especially true for decentralized battery management systems (DBMS), where multiple nodes communicate to collectively control the system. The used DC-DC converters are modified to parameterize them during operation via microcontroller interfaces. Integrating the communication into the control loop requires an analysis of the control behavior due to additional delays. Therefore, this paper proposes a framework to test DC-DC converters considering the control and communication perspectives. The response time, the control accuracy and stability of these DC-DC converters, e.g., under continuous and abrupt load changes, are measured in automated tests. The dedicated software framework simulates the DBMS and stimulates the hardware components (e.g. electronic loads, data acquisition) via respective interfaces (CAN, RS232). This allows the test of various DC-DC converters with flexibly adaptable load and power generation profiles. An initial application validates the test framework by verifying the aforementioned aspects and thus the applicability of a DC-DC converter within the DBMS.

The key for decentralized battery systems is a robust and communication-less control strategy for autonomous power sharing of parallel-connected DC-DC converters. Battery systems improve the reliability and quality of power supply in renewable energy systems and enable power supply for off-grid, mobile applications, including islanded grids, home storage, and electric vehicles. In many cases, components with different elec trical properties require different voltage levels. An adaptation is consequently essential and is normally implemented in DC grids for the batteries via bidirectional DC-DC converters. The power flow in both directions can thus be ensured. To achieve a power distribution in parallel connected DC-DC converters, a droop control in the form of a virtual internal resistor can be used. This paper presents a novel approach of a DC DC converter with a digitally parameterizable droop resistor, whose voltage regulation is based on an analog operational amplifier circuit to ensure low delays and robustness. The droop resistor is adjusted with a microcontroller, which offers the possibility to apply a higher-level control for load sharing via an interface. Mathematical correlations are used to clearly define the parameters of the control. Furthermore, the circuit was completely simulated and tested in the hardware setup. The shown results verify the functionality and indicate only minor deviations. Therefore, this circuit is important for future use in distributed battery systems.

Due to the transition to renewable energy sources and the increasing share of electric vehicles and smart grids, batteries are gaining in importance. Battery management systems (BMSs) are required for optimal, reliable operation. In this paper, existing BMS topologies are presented and evaluated in terms of reliability, scalability and flexibility. The decentralisation of BMSs and associated advantages are shown. A scalable, reconfigurable BMS based on a distributed architecture of self-organized, locally controlled nodes is proposed. For distributed system control, producers, batteries and consumers each are equipped with a local microcontroller based control unit, which monitors and controls the local parameters with its own computing and communication resources. Features, advantages and challenges to overcome of the proposed approach are described.

Conventional battery management systems typically adopt hierarchical master-slave architectures. With regard to an uninterruptible power supply, the most significant disadvantage of central structures is the dependency of the errorfree function of the superior master board. The decentralized battery management system presented in this paper, consisting of consumers, generators and intelligent battery cells, is controlled without any central coordination authority. For this purpose, an intelligent control algorithm and a leader election algorithm are implemented on the microcontrollers of the battery cells. To test different control and election strategies, a software framework is presented for the complete simulation of the decentralized battery management system consisting of equal participants.