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To refine the grain size and improve the mechanical properties of ultrahigh-strength aluminum alloy (Al-10Zn-1.9Mg-1.6Cu-0.12Zr), the Al-Ti-B-Er grain refiner was prepared by the melt reaction method using the aluminum melt and Al + Ti + B precursor. The results exhibit that the Al-Ti-B-Er grain refiner is mainly composed of a block TiAl3 phase, and loose agglomerated nano-sized TiB2 and Al3Er phases. The microstructure of ultrahigh-strength aluminum is significantly affected by the Al-Ti-B-Er refiner, which changes from dendrite to equiaxial grain with increasing Al-Ti-B-Er content, and the size of the eutectic phase is significantly refined. The high-efficiency refinement of Al-Ti-B-Er is due to Er promoting the uniform distribution of TiAl3 particles and the formation of loose agglomerated nano-sized TiB2 particles. The optimal addition content of Al-Ti-B-Er into ultrahigh-strength aluminum alloys is 1 wt%, whose grain size is approximately 40 µm. Additionally, the strength and ductility of ultrahigh-strength aluminum alloys are simultaneously improved by adding 1wt% Al-Ti-B-Er after the T6 treatment, reaching 756 MPa and 20%, respectively. This enhancement in strength and ductility is mainly attributed to grain refinement and the eutectic phase refinement. [ABSTRACT FROM AUTHOR]

It is a practically significant issue to overcome the low efficiency and the short action time of Al–Ti–B master alloy for the grain refinement of aluminum alloys. In this paper, the phase relationship of the Al–Ti–B–Ce system, the effect of rare earth elements on the evolution of the morphology of the refining phases TiB2 and Al3Ti, and the effect of the refiners on the microstructure and properties of the 6111 alloy are investigated. The experimental results show that the addition of rare earths introduces the rare earth phase Ti2Al20Ce into Al–Ti–B. The rare earth phase acts as an effective protective shell, reduces the free energy of Al3Ti, prevents further movement at the Solid/Liquid interface, and inhibits the aggregation and growth of the Al3Ti phase. By adsorbing on the surface of the TiB2 phase, the rare earth reduces the surface energy and size of the TiB2 phase, thus reducing the possibility of agglomeration. The fine and dispersed refining phase results in more effective nucleation sites in the melt, which can maintain grain refining for a long time and has better anti-fading effect. Therefore, the grain refiner Al–5Ti–B + Ce can effectively refine the grain of 6111 alloy, reduce the grain refinement fading shortcoming, and improve the strength and ductility of 6111 aluminum alloy.

Aluminum is the world's largest production of non-ferrous metals, with light weight, high specific strength, excellent electrical and thermal conductivity and other characteristics. With the continuous development of aerospace, precision electronic instruments, photovoltaic semiconductors and other emerging strategic industries, the demand for high-performance materials of aluminum alloys has become increasingly strong. This paper reviews the research progress of aluminum alloy melt refinement treatment, summarizes the development history of grain refinement, and evaluates the advantages and disadvantages of various types of refining agents, such as Al–Ti–B, Al–Ti–C, Al–Ti–B/C–Re, etc. The article points out the shortcomings of the current research on the melt refinement treatment of aluminum alloys, and looks forward to the future research direction.

For decades, Al–Ti–B has been widely used for refining commercial Al alloys. However, the addition of Al–Ti–B master alloys to recycled Al alloys suffers from Si-poisoning and cannot achieve desired refinement and thus final strength-ductility. In this study, a novel grain refiner made of Al–Ti–B-Sc has been developed and its application in refining recycled Al–Si–Cu alloys has been quantified using X-ray computed tomography (XCT). It has been found that the new Al–5Ti–1B-0.8Sc master alloy exceed the performance of Al–5Ti–1B in three aspects: (1) formation of Al3(Sc,Ti) heterogeneous nucleation particles other than Al3Ti; (2) dispersing TiB2 by forming TiB2/Al3(Sc,Ti) clusters and increasing Al melt viscosity; (3) reducing the specific surface area of Al3Ti to improve its high-temperature stability. Surprisingly, the compound addition of Sc has been found to further reduce the grain and Si particle size due to accelerated kinetics of α-Al nucleation and diminished Si poisoning. Therefore, this study proposes not only a new master alloy but also a new grain refinement method, which can effectively increase the tensile strength and elongation of recycled Al alloys up to 433.2 ± 10.5 MPa and 3.0 ± 0.1 %, respectively.

To refine the grain size and improve the mechanical properties of ultrahigh-strength aluminum alloy (Al-10Zn-1.9Mg-1.6Cu-0.12Zr), the Al-Ti-B-Er grain refiner was prepared by the melt reaction method using the aluminum melt and Al + Ti + B precursor. The results exhibit that the Al-Ti-B-Er grain refiner is mainly composed of a block TiAl3 phase, and loose agglomerated nano-sized TiB2 and Al3Er phases. The microstructure of ultrahigh-strength aluminum is significantly affected by the Al-Ti-B-Er refiner, which changes from dendrite to equiaxial grain with increasing Al-Ti-B-Er content, and the size of the eutectic phase is significantly refined. The high-efficiency refinement of Al-Ti-B-Er is due to Er promoting the uniform distribution of TiAl3 particles and the formation of loose agglomerated nano-sized TiB2 particles. The optimal addition content of Al-Ti-B-Er into ultrahigh-strength aluminum alloys is 1 wt%, whose grain size is approximately 40 µm. Additionally, the strength and ductility of ultrahigh-strength aluminum alloys are simultaneously improved by adding 1wt% Al-Ti-B-Er after the T6 treatment, reaching 756 MPa and 20%, respectively. This enhancement in strength and ductility is mainly attributed to grain refinement and the eutectic phase refinement.

Aluminum and its alloys are widely used in packaging, transportation, electrical materials, and many other fields because of their abundance, light weight, good mechanical properties, suitable corrosion resistance, excellent electrical conductivity, and other advantages. Grain refinement achieved by adding inoculant is important not only to reduce the segregation and thermal cracking of alloy castings but also to improve the mechanical properties of alloy castings. Therefore, fine equiaxed grain structure has always been one of the goals pursued by the aluminum alloy casting industry. For this reason, the selection and development of effective inoculants for aluminum alloy is a key technology in the aluminum processing industry. This paper summarizes the development history of inoculants for aluminum alloy, including Al-Ti-C, Al-Ti-B, Al-Ti, Al-Ti-B-(C)-Ce, Al-Sc, and the Fe-rich phase of Al-Si alloy. At the same time, the advantages and disadvantages of common inoculants are introduced and prospective future applications are reviewed. [ABSTRACT FROM AUTHOR]

Commercially supplied inoculation wires have a guaranteed chemical composition but not the size and distribution of individual phases, which are very important for nucleation. Therefore, two commercial alloys used for the inoculation of Al-Si alloys (AlTi3B1 and AlTi5B1) are investigated in this paper. The emphasis is placed on their structural analysis and the size and distribution of individual intermetallic phases. Furthermore, the grain refinement effect will be tested by adding these alloys to the AlSi7Mg0.3 alloy and testing the optimal amount of added inoculation wires. The results showed that the size and distribution of the individual phases in AlTi3B1 and AlTi5B1 meet the requirements for the successful inoculation of aluminum alloys, the intermetallic phases based on the TiAl3 phase are fine enough, and there is no agglomeration that would reduce the number of nuclei. This assumption was confirmed by adding these inoculants to the AlSi7Mg0.3 alloy, and it was found that the most ideal amount of inoculants added is 0.01 wt % when the structure was refined by approximately 32%. [ABSTRACT FROM AUTHOR]

Refining the α-Al grain size and controlling the morphology of intermetallic phases during solidification of Al alloys using ultrasonic melt processing (USMP) and Al-Ti-B have been extensively used in academic and industry. While, their synergy effect on the formation of these phases has not yet clearly demonstrated. In this paper, the influence of USMP and Al-Ti-B on the solidified microstructure of multicomponent Al-4.5Cu-0.5Mn-0.5Mg-0.2Si-xFe alloys (x = 0.7, and 1.2 wt%) has been comparatively studied. The results show that the USMP + Al-Ti-B method produce a more profound refinement effect than the individual methods. In addition, the area of single Fe-rich phases in both alloys with USMP + Al-Ti-B are also refined compared with conventional methods. A mechanism is proposed for the refinement, which are the deagglomerated TiB2 parties induced by USMP providing more effective nucleation sites for α-Al, and the refined interdendritic regions limited the growth of Fe-rich phases in the following eutectic reaction. Finally, the application of combined USMP + Al-Ti-B methods is feasible in microstructural refinement, resulting in the improving the casting soundness and mechanical properties of alloys.

Aluminum and its alloys are widely used in packaging, transportation, electrical materials, and many other fields because of their abundance, light weight, good mechanical properties, suitable corrosion resistance, excellent electrical conductivity, and other advantages. Grain refinement achieved by adding inoculant is important not only to reduce the segregation and thermal cracking of alloy castings but also to improve the mechanical properties of alloy castings. Therefore, fine equiaxed grain structure has always been one of the goals pursued by the aluminum alloy casting industry. For this reason, the selection and development of effective inoculants for aluminum alloy is a key technology in the aluminum processing industry. This paper summarizes the development history of inoculants for aluminum alloy, including Al-Ti-C, Al-Ti-B, Al-Ti, Al-Ti-B-(C)-Ce, Al-Sc, and the Fe-rich phase of Al-Si alloy. At the same time, the advantages and disadvantages of common inoculants are introduced and prospective future applications are reviewed.

During the solidification process, the recycled Al-Cu alloys form coarse Fe-rich phases, which seriously deteriorate the mechanical properties of the alloy. The study employed optical microscope (OM), scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS), and synchrotron X-ray imaging to investigate the impact of cooling rate and Fe contents on the growth of Fe-rich phases, Al 2 Cu, and pores in recycled Al-Cu-Mn-Mg-Fe-Si alloys under synergistic effect ultrasonic melt processing (USMP) and Al-Ti-B. USMP can homogenize the distribution of TiB 2 particles and provides more nucleation sites for the formation of Fe-rich phases. Under the synergistic effect of USMP and Al-Ti-B, increasing the cooling rate,the volume fractions of Fe-rich phases in 0.7FeUB (0.7 wt%Fe + USMP + Al-Ti-B) and 1.2FeUB (1.2 wt%Fe + USMP + Al-Ti-B) alloys decreased from 8.92% and 16.52% to 8.03% and 14.73%, respectively. The volume fraction of Al 2 Cu increased from 4.06% and 3.13% to 4.37% and 3.54%, respectively. Furthermore, the three-dimensional (3D) morphology of Fe-rich phases and Al 2 Cu became more compact and uniform. The volume fraction of pores in the 1.2FeUB alloy decreased from 0.412% to 0.072%. In-situ synchrotron X-ray radiography revealed that increasing cooling rates led to increased nucleation undercooling of primary α-Al and Fe-rich phases. These phenomena can be attributed to the combined effects of ultrasonic cavitation, ultrasonic streaming, and an increased cooling rate. These factors serve to homogenize the alloy composition, ensure uniform distribution of TiB 2 particles, inhibit element diffusion, reduce solute segregation, and ultimately lead to the refinement of the grain size, α-Al, Fe-rich phases, and Al 2 Cu, while also inhibiting pore growth. • Increasing the cooling rate under the synergistic effect of USMP and Al-Ti-B, refine the grain size. • Under the synergistic effect of USMP and Al-Ti-B, increasing the cooling rate resulted in a more compact 3D morphology. • Increasing the cooling rate increases the nucleation undercooling and reduces the size of α-Al and Fe-rich phases. [ABSTRACT FROM AUTHOR]

It is well known that the microstructure distribution in recycled Al-Si alloys has a large impact on the final mechanical properties. In this study, the microstructure, including Fe-rich intermetallics and microporosity, was quantitatively adjusted using multi-scale characterization with microalloying rare earth elements and traditional grain refiners as the objects of study. It was found that the addition of Al-Ti-B to W319 recycled aluminum alloy reduces the microstructure size and Fe-rich intermetallics, while the addition of La facilitates the transformation of harmful β-Fe into less harmful particles and the densification of coarse eutectic Si, promoting the refining effects on the microstructure additionally. Therefore, the RE and Al-Ti-B master alloy could be a potential new grain refining agent, especially for Al-cast alloys when the ductility is critical for designing. The improvement in elongation far exceeds the original level, up to 69.6%, while maintaining the same level of strength or even better. At the same time, the excessive addition of La may lead to the depletion of Cu and Ti elements during heat treatment, degrading ductility and strength. [ABSTRACT FROM AUTHOR]

Commercially supplied inoculation wires have a guaranteed chemical composition but not the size and distribution of individual phases, which are very important for nucleation. Therefore, two commercial alloys used for the inoculation of Al-Si alloys (AlTi3B1 and AlTi5B1) are investigated in this paper. The emphasis is placed on their structural analysis and the size and distribution of individual intermetallic phases. Furthermore, the grain refinement effect will be tested by adding these alloys to the AlSi7Mg0.3 alloy and testing the optimal amount of added inoculation wires. The results showed that the size and distribution of the individual phases in AlTi3B1 and AlTi5B1 meet the requirements for the successful inoculation of aluminum alloys, the intermetallic phases based on the TiAl3 phase are fine enough, and there is no agglomeration that would reduce the number of nuclei. This assumption was confirmed by adding these inoculants to the AlSi7Mg0.3 alloy, and it was found that the most ideal amount of inoculants added is 0.01 wt % when the structure was refined by approximately 32%.

It is well known that the microstructure distribution in recycled Al-Si alloys has a large impact on the final mechanical properties. In this study, the microstructure, including Fe-rich intermetallics and microporosity, was quantitatively adjusted using multi-scale characterization with microalloying rare earth elements and traditional grain refiners as the objects of study. It was found that the addition of Al-Ti-B to W319 recycled aluminum alloy reduces the microstructure size and Fe-rich intermetallics, while the addition of La facilitates the transformation of harmful β-Fe into less harmful particles and the densification of coarse eutectic Si, promoting the refining effects on the microstructure additionally. Therefore, the RE and Al-Ti-B master alloy could be a potential new grain refining agent, especially for Al-cast alloys when the ductility is critical for designing. The improvement in elongation far exceeds the original level, up to 69.6%, while maintaining the same level of strength or even better. At the same time, the excessive addition of La may lead to the depletion of Cu and Ti elements during heat treatment, degrading ductility and strength.

Al-5Ti-1B refiner was successfully prepared by melt reaction method. Through the thermodynamics calculation, the initial reaction temperature was determined. The influence of reaction temperature on microstructure and absorption rate of the alloy was investigated. The phase and microstructure of the alloy were observed by X-ray diffraction, scanning electron microscope and energy dispersive spectrometer. The Al-5Ti-1B refiner was extruded at high temperature to wire with the diameter of 9.5mm, and then the refinement experiment was carried out on pure aluminium. The results indicate that the refiner consists of TiB2, TiAl3 and α-Al, and the microstructure prepared at 850℃ is the optimum and the absorption rate of Ti and B matches the best. The TiAl3 and TiB2 phases distribute homogeneously in the matrix after extrusion. When adding 0.2%(mass fraction) of Al-5Ti-1B refiner, the grain size of pure aluminium reduces from 3.99mm to 0.45mm.

The solute concentration profile ahead of the solid-liquid (S-L) interface and the size of the solute suppressed nucleation zone (SSNZ) were studied in situ by synchrotron X-ray radiography during the solidification of Al-15 wt% Cu alloy inoculated by Al-Ti-B. The measured solute distribution ahead of the S-L interface and the size of SSNZ were in the range between the predictions from the steady-state and transient growth models. Both the size of SSNZ and the spacing between the activated nucleants decreased with increasing cooling rate, contributing equally to the decrease of final grain size. The measurement of solute suppressed nucleation zone. Unlabelled Image [ABSTRACT FROM AUTHOR]

In the present paper, the microstructures of three kinds of in-situ reinforcements Al-Ti-C, Al-Ti-B, and Al-Ti-B-C-Ce were deeply investigated using a combination of scanning electron microscopy, X-ray diffraction spectroscopy, and transmission electron microscopy. The effect of in-situ reinforcements on the room temperature and elevated temperature (350 °C) tensile strengths of Al-13Si-4Cu-1Mg-2Ni alloy were analyzed. It is found that doping with trace amounts of B and Ce, the size of the Al3Ti phase in the in-situ reinforced alloy changed from 80 µm (un-reinforced) to about 10 µm, with the simultaneous formation of the AlTiCe phase. The Al-Ti-B-C-Ce reinforcement which is rapid solidified, was more effective and superior to enhance the tensile strengths of the Al-13Si-4Cu-1Mg-2Ni alloy, both at room and high temperatures than those of addition other reinforcements. The room temperature (RT) strength increased by 19.0%, and the 350 °C-strength increased by 18.4%. [ABSTRACT FROM AUTHOR]

TiB 2 particulates were produced in-situ in aluminum matrices through chemical reactions of K 2 TiF 6 and KBF 4 salts with aluminum melts. The formation and growth of the in-situ diboride particulates are studied in the presence of different alloying elements, Mg, Zr, Ti and Si respectively, modifying the reaction chemistry. Microstructural analyses revealed alloying elements playing a significant role on the formation and growth of the in-situ particulates. The addition of 5 w.t. pct. in-situ TiB 2 particulates, for example, resulted in a 14% increase in ultimate tensile strength for an as-cast Al-Si alloy. The strengthening effect is attributed to both the direct strengthening of TiB 2 particulates as a reinforcement and their effects on modifying eutectic Si in the castings. The morphology and dispersion of the in-situ reinforcing particulates are discussed in terms of reaction chemistry, the heterogeneous nucleation of alpha aluminum grains and the modification of Si in eutectic Al-Si phase. [ABSTRACT FROM AUTHOR]

In the present paper, the microstructures of three kinds of in-situ reinforcements Al-Ti-C, Al-Ti-B, and Al-Ti-B-C-Ce were deeply investigated using a combination of scanning electron microscopy, X-ray diffraction spectroscopy, and transmission electron microscopy. The effect of in-situ reinforcements on the room temperature and elevated temperature (350 °C) tensile strengths of Al-13Si-4Cu-1Mg-2Ni alloy were analyzed. It is found that doping with trace amounts of B and Ce, the size of the Al3Ti phase in the in-situ reinforced alloy changed from 80 µm (un-reinforced) to about 10 µm, with the simultaneous formation of the AlTiCe phase. The Al-Ti-B-C-Ce reinforcement which is rapid solidified, was more effective and superior to enhance the tensile strengths of the Al-13Si-4Cu-1Mg-2Ni alloy, both at room and high temperatures than those of addition other reinforcements. The room temperature (RT) strength increased by 19.0%, and the 350 °C-strength increased by 18.4%.

Closed-cell aluminum alloy (A356) foams with different percentages of Al-Ti-B are prepared by melt foaming method, using Ca and TiH2 as thickening agent and foaming agent, respectively. SEM and Quasi-static compression tests are performed to investigate the effect of Al-Ti-B on the microstructure and compressive properties of aluminum alloy (A356) foams. The results show that foams with Al-Ti-B percentage of 0.3 wt.% possess good combinations of micro hardness, yield strength, plateau strength, densification strain and energy absorption capacity under the present conditions. The reasons are mainly due to the foams with Al-Ti-B percentage of 0.3 wt.% possess optimal eutectic Si morphology (with eutectic Si existing in the forms of particles or short fiber). [ABSTRACT FROM AUTHOR]

• Ultrasonic melt processing + Al-Ti-B have the best grain refinement effect. • The size of Fe-rich phase in ultrasonic + Al-Ti-B is smaller than conventional methods. • Ultrasonic + Al-Ti-B improve the nucleation temperature of α-Al and Fe-rich phases. • The solidification reactions under different conditions are estabilished. Refining the α-Al grain size and controlling the morphology of intermetallic phases during solidification of Al alloys using ultrasonic melt processing (USMP) and Al-Ti-B have been extensively used in academic and industry. While, their synergy effect on the formation of these phases has not yet clearly demonstrated. In this paper, the influence of USMP and Al-Ti-B on the solidified microstructure of multicomponent Al-4.5Cu-0.5Mn-0.5Mg-0.2Si-xFe alloys (x = 0.7, and 1.2 wt%) has been comparatively studied. The results show that the USMP + Al-Ti-B method produce a more profound refinement effect than the individual methods. In addition, the area of single Fe-rich phases in both alloys with USMP + Al-Ti-B are also refined compared with conventional methods. A mechanism is proposed for the refinement, which are the deagglomerated TiB 2 parties induced by USMP providing more effective nucleation sites for α-Al, and the refined interdendritic regions limited the growth of Fe-rich phases in the following eutectic reaction. Finally, the application of combined USMP + Al-Ti-B methods is feasible in microstructural refinement, resulting in the improving the casting soundness and mechanical properties of alloys. [ABSTRACT FROM AUTHOR]

The research through numerical modeling provides lots of information about temperature, stress, strain and electrostatic condition to optimize the elaboration process of Al alloys, but also to approach a geometric position corresponding to mechanical requests according to the product's destination. The paper presents the author's personal research, using Autodesk Simulator CFD on two Al and Al-5Ti-1B alloy parts differently shaped to evaluate their behavior to a certain force linear oriented on coordinate Ox. The results have a major importance to establish the maximal strasses and strains in the parts made of aluminum alloys. [ABSTRACT FROM AUTHOR]

The aluminium alloys become increasingly higher into the metallic materials category for transport, aerospace, electrochemical, electronics and microelectronics, chemical, industrial and civil construction industries and so on, mainly due to high ratio between mechanic strength and density, high corrosion resistance, thermal conductivity and electrical which were perfectly raised. The research of aluminium alloys can be done through direct physical and chemical laboratory methods, but also through indirect methods that highlights the research through simulation and physical or mathematical modelling. Autodesk Simulator is a programme for simulation which can help us determine physical characteristics, mechanical properties of certain processes, materials or complex installations so that we can give an overview and insight into the future in terms of the property of the element studied but also the economic benefits. The paper presents the authors' personal research over the significant qualitative characteristics of certain aluminium alloys through simulation and modelling using Autodesk Simulator CFD. For the analysis it was used an alloy bar Al-5Ti-B and has been studied its behaviour to a certain magnitude and strength oriented linear on coordinate Ox. The results have a major importance to establish the stress resistance and ductility of the alloy. [ABSTRACT FROM AUTHOR]

Al-3Ti-1B master alloy solidified under a high magnetic field was morphologically and crystallographically characterized. The results showed that sedimentary deposit layers consisting of α-Al grains, Al3Ti and TiB2 compounds form in the lower parts of the specimens whether or not the magnetic field is applied. However, the layer thicknesses and α-Al grain sizes are increased with the increase of the magnetic flux densities. Furthermore, the Al3Ti compound reveals small tabular, long bar-like and dendritic forms whether or not the magnetic field is applied. The tabular crystals are bound by large {001} and lateral {101} planes. The long bars show two preferential growth directions of <100> and <110>, whereas the dendritic crystal has only one of <110>. In addition, when the magnetic field is applied, both the long bars and the tabular crystals show a regular alignment, as well as a <110> preferential orientation. [ABSTRACT FROM AUTHOR]

The mechanism of zirconium poisoning on the grain-refining efficiency of an Al-Ti-B based grain refiner was studied. The experiment was conducted by melting Al-5Ti-1B and Al-3Zr master alloys together. The edge-to-edge matching model was used to investigate and compare the orientation relationships between the binary intermetallic compounds present in the Al-Ti-B-Zr system. The results show that the poisoning effect probably results from the combination of AlZr with AlTi and the decreased amount of Ti solute, for AlTi particles have good crystallographic relationships with AlZr. Totally six orientation relationships may present between them, while they play vital roles in grain refinement. TiB particles appear to remain unchanged because of a bit large misfit. Only one orientation relationship may present between them to prevent AlZr phase from forming on the surface of TiB, though TiB is agglomerated. The theoretical calculation agrees well with the experimental results. The edge-to-edge matching model is proved to be a useful tool for discovering the orientation relationships between phases. [ABSTRACT FROM AUTHOR]

The settling behaviour of heterogeneous nucleating particles such as TiAl3, TiB2, AlB2 and TiC in liquid Al has been studied through vertical sectioning experiments. The experimental results obtained were correlated with the settling rate of the particles calculated using the Stokes' law. The TiB2 and TiC particles show larger settling tendency among all particles studied. The overall settling behaviour of the particles is largely influenced by their size distribution in their respective master alloys, their agglomeration and dissolution behaviour in the liquid Al. [ABSTRACT FROM AUTHOR]

Effect of Al-Ti-B master alloy on the microstructure and mechanical properties was investigated in AZ31 magnesium alloys micro-alloyed with Ca. During the casting process, electromagnetic field was also introduced. The results suggest that the micro addition of Ca to magnesium alloy retards the oxidation rate during melting process, improves casting qualities of magnesium alloy ingots. The grain size of AZ31 magnesium alloy has been effectively reduced by optimum addition of 1 wt.% (designed composition) Al-Ti-B master alloy. In this process, the addition level of Ti is the key factor to affect grain size of magnesium alloy, in which two grain refinement mechanisms are built by both TiB2 and residual Ti. Moreover, the electromagnetic field leads to uniform distribution of temperature field and solute field in the molten pool, increases casting qualities and refines grain size further. [ABSTRACT FROM AUTHOR]

Abstract: The grain refining response of LM25 (Al–7Si–0.35Mg) alloy has been studied with the newly made Al–5Ti–0.8C and Al–5Ti–1.2C master alloys which have been successfully prepared in the laboratory by reaction of K2TiF6 salt and graphite powder with Al. The results have been compared with the grain refining efficiency of Al–3B, Al–1Ti–3B and Al–5Ti–1B master alloys on LM25 alloy at different addition levels. The results show that the grain refining efficiency of even lowest addition level (0.1wt.%) of both Al–5Ti–0.8C and Al–5Ti–1.2C master alloys are equivalent to the 1.0wt.% addition levels of Al–1Ti–3B and better than 1.0wt.% of Al–3B master alloy. At higher addition levels of Al–5Ti–0.8C and Al–5Ti–1.2C master alloys exhibits fading in grain structure on longer holding due to agglomeration of TiC particles and poisoning of Si. [Copyright &y& Elsevier]

Abstract: The TiB2 particulate reinforced magnesium matrix composites (MMCs) were fabricated by adding a TiB2–Al master alloy processed via self-propagating high-temperature synthesis (SHS) reaction of Al–Ti–B systems with the different molar ratio of Ti to B (n Ti:n B =1:2 and n Ti:n B =1:2.5, respectively) to molten magnesium and using the semisolid slurry stirring technique. When the molar ratio of Ti to B is 1:2 in TiB2–Al master alloy, the TiB2–Al master alloy and TiB2p/AZ91 composites contained a certain amount of transient TiAl3 phase; however, when the molar ratio of Ti to B is 1:2.5, the TiAl3 phase was almost completely eliminated and the distribution of TiB2 particulates generally appeared to be more homogeneous throughout the magnesium matrix. [Copyright &y& Elsevier]

A TiB2 particulate reinforced magnesium matrix composite (MMCs) was fabricated by adding a TiB2–Al master alloy processed via self-propagating high-temperature synthesis (SHS) reaction in Al–Ti–B system into molten magnesium and using the stir casting technique. The results showed that the TiB2–Al master alloy and TiB2/Mg composite contained a certain amount of transient TiAl3 phase. When the Al–Ti–B system was incorporated with an appropriate C, TiB2 and TiC reinforcing phases were simultaneously synthesized and the TiAl3 phase was almost completely eliminated. [Copyright &y& Elsevier]

This paper purposes a novel technique for grain refinement in Al casting by Al–Ti–B powder injection into molten Al. Al–Ti–B powders were made by soaking ribbons, obtained from drilling an Al–Ti–B grain refiner bar, in liquid nitrogen before grinding them into small powders. A simple device for this technique comprises a small hopper to store Al–Ti–B powders, a ball valve to control the release of the powders, and a hose to connect argon to purge all powders into the melt. This novel grain refinement technique provides higher efficiency and a shorter critical contact time, which are believed to be the reasons of smaller fractured TiAl3 and TiB2 particles and higher number of nucleation sites. In addition, the particles can be well distributed throughout the melt with the help of argon purging and act as heterogeneous nucleation sites. [Copyright &y& Elsevier]

A dispersion of TiB2 particulates in an Al alloy matrix was formed via the in-situ reaction between mixtures of K2TiF6 (K2ZrF6), KBF4 and molten aluminium. The dispersion of the ceramic phase in the aluminium matrix was also achieved in some experiments by adding exogenous TiB2 particles to the fluoride melt in contact with molten aluminium. In this work, we have examined the microstructure of the as-cast metal matrix composites using analytical electron microscopy and X-ray diffraction techniques. The phases formed as a result of the reaction between the molten fluoride flux and liquid aluminium have been identified. These were (Ti, Zr, Al)B2, Al3Ti and possibly AlB12 in the Al-matrix, and KAlF4 and KMgF3 in the solidified flux. The mechanism of formation of TiB2 and Al3Ti is explained. The role of alloying elements is also explained in the context of interfacial chemistry and dispersion. [ABSTRACT FROM AUTHOR]

It is well known that in hypoeutectic Al–Si alloys addition of titanium boride refines primary aluminium and addition of strontium modifies eutectic silicon. In this work their individual and simultaneous effect on both features has been investigated quantitatively. On the basis of experimental observations and quantitative analysis, it was concluded that an addition of 0·002 wt-% titanium almost halves grain size of primary aluminium in an ingot of A356, cast in a bar-shaped copper mould. Combining 0·002 wt-% titanium (as Al–3Ti–B) with 0·02 wt-% strontium resulted in a decrease in this grain refinement. However, an addition of 0·02 wt-% strontium has a slight refinement effect on primary aluminium phase. In order to quantify the effect of addition on eutectic silicon readily, as-cast specimens were heat-treated. It was observed that the number of eutectic silicon particles in Sr-modified specimens increased in a higher level compared to a Sr + Ti treated specimen. It was also found that Ti slightly influences the size of eutectic silicon particles. [ABSTRACT FROM AUTHOR]