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The supervision of the number concentration of particles emitted from motor vehicles is becoming increasingly strict. The regular calibration of portable particle number (PN) detectors is a prerequisite to ensure the effective supervision of PN. At present, the calibration of PN detectors is mostly completed in the laboratory. However, due to the complexity and poor portability of the laboratory calibration system, it is difficult to use this system for the on-site calibration of PN detectors. To this end, a portable motor vehicle emission PN detector calibration system based on the principles of negative pressure siphon atomization, differential electrical mobility classifier, and fA-level weak current measurement was developed, which could quickly and accurately calibrate the PN detector on-site. The system consists of three parts: an atomizer generator, a plate differential mobility analyzer (PDMA), and an aerosol electrometer. The atomizer generator produces NaCl particles with a median particle size of 70 nm and fluctuation of <10%. The particle size classification deviation of the PDMA is <3.7% and the counting error of the aerosol electrometer is <10%. The On-board Emissions Measurement System was calibrated as a PN detector on a self-developed portable calibration system as well as on a laboratory calibration system. The comparison results showed that the measurement results of the portable calibration system were closer to the instrument factory report certificate results, and the maximum error did not exceed 6.72%. [ABSTRACT FROM AUTHOR]

AbstractExposure to chlorine dioxide by staff working in a gnotobiotic mouse facility at an Australian research institute was measured to determine whether current controls were sufficient to ensure their exposure remains below the current Australian workplace exposure standard. A combination of workplace surveys, interviews with workers, and personal sampling was undertaken to understand the workplace, identify higher-risk tasks, and measure the concentration of chlorine dioxide in the air where the workers conduct routine tasks involving the use of a chlorine dioxide-based disinfectant. Personal sampling utilized the validated Occupational Safety and Health Administration (OSHA) method ID-202, with minor alterations. The tasks identified as being associated with higher airborne exposure to chlorine dioxide were the use of an atomizer to fill isolator ports with aerosolized disinfectant and the use of a disinfectant dunk tank to submerge and surface decontaminate objects. The current work practices in the gnotobiotic facility were found to be compliant with the current 8-hr time-weighted average (TWA) limit of 0.1 ppm (0.28 mg/m3) but were not compliant with the 15-min short-term exposure limit (STEL) of 0.3 ppm (0.83 mg/m3). Improvements in exposure controls, such as implementing the use of a fume cupboard (hood) or other local ventilation when activating the disinfectant solution and improving the utilization of respiratory protective equipment, are therefore required to meet the STEL, but it is recommended that such improvements are also aimed at meeting the proposed Peak limitation of 0.1 ppm that is expected to soon be adopted by Safe Work Australia, replacing the current TWA-8hr and STEL exposure standards. [ABSTRACT FROM AUTHOR]

Novel experimental data have been presented on the influence of the surface tension of a liquid on the dispersity of droplets in the spray cone of an ejection atomizer with forward and swirling gas feeds. The droplet-size distributions were measured with the optical method of small angles of the indicatrix of scattering. A decrease of nearly 10–17% in the median diameter of droplets of distilled water in the spray cone has been demonstrated with reduction in the coefficient of surface tension of water as a result of adding surfactants to it. [ABSTRACT FROM AUTHOR]

Impinging-jet injectors, liquid–liquid coaxial swirl injectors, and liquid–liquid pintle injectors are representative liquid–liquid injectors in liquid rocket engines (LRE). For these liquid–liquid injectors, the atomization processes all involve the liquid impingement, including jet–jet, sheet–sheet, and jets/sheet–sheet impingement, respectively. After impingement, a liquid sheet forms and fragments. Based on these similarities, reviewing published literature on the spray characteristics of these three liquid–liquid injectors in LRE is necessary and will facilitate the investigation of spray characteristics of liquid–liquid pintle injectors to meet the progress of variable-thrust LRE. This review covers the following aspects of these injectors: basic spray morphology, liquid sheet characteristics and disintegration mechanisms, and atomization characteristics. For impinging-jet injectors, rim instability and impact wave play crucial roles in spray morphology and disintegration. Jet Weber number is of great importance for liquid sheet breakup length and mean droplet diameter. In the case of liquid–liquid coaxial swirl injectors, the overall spray morphology is similar to that of pressure swirl injectors, but it may feature two separate liquid sheets. The recess length strongly influences spray morphology, spray angle, breakup length, and Sauter mean diameter. Liquid–liquid pintle injectors can be simplified to injection element, in which the spray morphology resembles a cloak-like shape. In a complete pintle injector, the spray forms a conical liquid sheet. Momentum ratio proves to be the most significant parameter for predicting spray angle. Although the review indicates substantial progress has been made in understanding spray characteristics of liquid–liquid injectors, there remain several shortcomings that require further research, particularly for pintle injectors, which can be learned from the other two injectors. [ABSTRACT FROM AUTHOR]

Enzymes are widely used in the food industry due to their ability in improving the functional, sensory, and nutritional properties of food products. However, their poor stability under harsh industrial conditions and their compromised shelf-lives during long-term storage limit their applications. This review introduces typical enzymes and their functionality in the food industry and demonstrates spray drying as a promising approach for enzyme encapsulation. Recent studies on encapsulation of enzymes in the food industry using spray drying and the key achievements are summarized. The latest developments including the novel design of spray drying chambers, nozzle atomizers and advanced spray drying techniques are also analyzed and discussed in depth. In addition, the scale-up pathways connecting laboratory scale trials and industrial scale productions are illustrated, as most of the current studies have been limited to lab-scales. Enzyme encapsulation using spray drying is a versatile strategy to improve enzyme stability in an economical and industrial viable way. Various nozzle atomizers and drying chambers have recently been developed to increase process efficiency and product quality. A comprehensive understanding of the complex droplet-to-particle transformations during the drying process would be beneficial for both process optimization and scale-up design. Highlights: Encapsulation of enzyme using spray drying is a versatile approach for improving enzyme stability and shelf-life in food industry. This paper gives an overview of recent development and progress in enzyme encapsulation using spray drying. Emerging spray drying techniques and novel design of spray drying chambers and atomizers are summarized. Ex ante process simulations and technoeconomic analysis are also presented providing critical insights for commercial production of encapsulated enzymes. [ABSTRACT FROM AUTHOR]

Copyright of Automobile Technology & Material is the property of Automobile Technology & Material Editorial Office and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)

Recent studies have increasingly focused on integrating detonation processes into engine technologies, advancing beyond the fundamental research phase of detonation research. The present study investigates the detonability and combustion characteristics of liquid fuels, specifically ethanol, with an emphasis on the effects of atomization properties facilitated by different atomizer designs to implement pulse detonation combustion engines. Oxygen was used as the oxidizer. We employed internal injectors (I45, I90, IB4) and atomizer venturis (VA, VB, VR) to examine how variations in liquid fuel atomization and atomizer configurations influence detonation. The occurrence of detonation was assessed using predicted Sauter mean diameters (SMDs) and exit velocities for different atomizer setups. Additionally, we evaluated the effects of nitrogen dilution at concentrations of 0%, 25%, and 50% on velocity variations and changes in detonation characteristics. The findings suggest that while higher exit velocities decrease SMD, facilitating detonation, excessively high velocities hinder detonation initiation. Conversely, lower exit velocities emphasize the role of SMD in initiating detonation. However, the introduction of nitrogen, which reduces the SMD, was found to decrease reactivity and impede detonation. [ABSTRACT FROM AUTHOR]

The flow mechanism of internal two-phase flow atomization remains unclear despite its widespread applications. A newly outside-in-liquid (OIL) atomizer is designed to investigate the two-phase flow mechanism inside the effervescent atomizer in this work. Numerical simulation is used to study the internal flow characteristics of the OIL atomizer under different gas–liquid mass flow ratios (GLRs). The findings indicate that the volume-of-fluid (VOF) model and compressible Euler method effectively capture the intricate evolution of the internal flow. The cavitation phenomenon occurs before the gas phase reaching the orifice. Subsequently, the cavitation phenomenon disappears as the gas phase flows downstream into the orifice. At different GLRs, the gas phase before reaching the mixing chamber is a single separated bubble. However, the final flow patterns are mainly annular flow, which is most obvious at high GLR. Increasing the GLR can increase the gas void fraction in the orifice. Furthermore, the gas void fraction will reach the peak faster and then remain stable. The two phases are accelerated after entering the orifice. Among them, the flow velocity of gas phase is much higher than that of liquid phase. This research demonstrates the notable impact of GLR on the internal flow. Furthermore, it addresses the existing research gap in this aspect of internal flow. [ABSTRACT FROM AUTHOR]

This study presents an improved comprehensive atomization model for a pressure swirl atomizer. The model integrates internal flow predictions, linear instability analysis of a swirling annular liquid sheet, primary atomization sub-model, and droplet velocity sub-model. Measurement data combined with the inviscid theory model predict the internal flow, providing liquid sheet velocity and thickness at the atomizer outlet. The dispersion relation of surface disturbances is obtained through linear instability analysis. A primary breakup predictive model for particle size distribution is constructed based on the wavelength and growth rate within the full unstable wavenumber range of the dispersion relation. Assuming uniform circumferential distribution and a normal distribution of spray angles, the droplet velocity is assigned according to the liquid sheet velocity. The model is implemented into Eulerian–Lagrangian simulations as initial conditions for discrete phase droplets to simulate the spray field. Results show the model can accurately predict the Sauter mean diameter with an error of less than 6% and effectively predicts the spray structure and spray cone angle. The dependency of the model on its parameters is also studied, determining that the values of the ligament constant and dispersion angle have an obvious impact on the prediction of Sauter mean diameter and spray structure. [ABSTRACT FROM AUTHOR]

This article presents the authors' considerations regarding the possibilities of developing fuel equipment for modern compression ignition engines used in special and non-road vehicles. The paper discusses the process of fuel combustion and atomization in the chamber of a piston combustion engine. The paper then presents the concept of modifying the atomizer of a modern fuel injector for operation using hydrogen-containing fuels of plant origin. The authors present a review of tests performed using an engine dynamometer on a modern engine with a Common Rail system running on biofuel. The CI engine operated with standard and modified fuel injectors. During the tests, the external ecological characteristics of the engine were analyzed as a function of rotational speed; the values of injection doses at individual rotational speeds and their effects on the characteristics were read from the current parameters, and the pressure and temperature in the engine's combustion chamber were measured. The research results show that implementing the changes proposed by the authors of this work is a good direction for the development of compression ignition engines. [ABSTRACT FROM AUTHOR]

The study of the micro-physical characteristics of spray droplets provides crucial insights into the impact of sprinkler water on soil erosion, leaf impact, and the microclimate of agricultural environments. However, the variability in measurement outcomes across different technologies due to their distinct measurement principles is a significant challenge. This research aims to evaluate and compare the droplet diameter, velocity, application rate, and kinetic energy rate using four distinct measurement technologies: the paper stain method (PS), flour pellet method (FP), laser precipitation monitor (LPM), and two-dimensional video disdrometer (2DVD), alongside a rain gauge (RG) in the context of sprinkler irrigation conditions. The results reveal that: (1) The FP method struggled to capture small droplets under the same spray conditions, while the PS method recorded a maximum droplet diameter exceeding 7 mm. The LPM registered the highest droplet count per unit area and time, notably capturing a significant number of small droplets (< 1 mm). Conversely, the 2DVD provided a more uniform distribution of droplet sizes, with the LPM's mean equivalent droplet diameter (dv) being 0.86 times that of the 2DVD. (2) Although droplet diameters and velocities measured by the 2DVD, LPM, FP, and PS, decreased with increased working pressure, these technologies concurred when assessing low-velocity and small-diameter droplet. (3) The 2DVD's larger sampling area compared to other methods enables the acquisition of more representative droplet characteristics, including their irregular shapes, suggesting its utility in measuring the micro-physical properties of sprayed droplets. (4) Based on the kinetic energy rate measured by the 2DVD under identical conditions, kinetic energy rate calibration factors of 0.88, 1.15, and 1.10 are suggested for the LPM, FP, and PS, respectively. This study provides essential data for calibrating and applying various droplet measurement technologies. [ABSTRACT FROM AUTHOR]

Thermal spray coating is a critical process in many industries, involving the application of coatings to surfaces to enhance their functionality. This paper proposes a framework for modelling and predicting critical target variables in thermal spray coating processes, based on the application of statistical design of experiments (DoE) and the modelling of the data using generalized linear models (GLMs) with a particular emphasis on gamma regression. Experimental data obtained from thermal spray coating trials are used to validate the presented approach, demonstrating that it is able to accurately model and predict critical target variables. As such, the framework has significant potential for the optimization of thermal spray coating processes, and can contribute to the development of more efficient and effective coating technologies in various industries. [ABSTRACT FROM AUTHOR]

This paper considers theoretical and observed uncertainties in the estimates of ZDR and ρHV(0) using data from an operational S-band radar and a mobile X-band radar. Cases of widespread uniform precipitation including bright-band, clear air, and ash echoes from forest fires are all considered in order to obtain a wide range of ρHV(0) values as this along with the radar frequency and spectrum width determines the uncertainties. The theoretical uncertainties in these parameters provide a good estimate of the lower bound of the standard deviations of the observed values where these have been estimated using the adjacent data to the target pixel. The implications for the accuracy of precipitation estimation, particle identification, and estimates of drop-size distributions are discussed. Significance Statement: High-quality quantitative precipitation and particle size/classification retrievals using weather radar are strongly dependent on the accuracy of ZDR and ρHV(0). This paper examines the theoretical limits to the measurement accuracy and verifies these limits with radar data at 10- and 3-cm wavelengths. [ABSTRACT FROM AUTHOR]

A high-speed backlight system was adopted to investigate the evolution process of the inside-out-gas (IOG) effervescent atomizer and subsequent influence on spray morphology. The results show that bubble flow and annular flow are the most obvious flow patterns when the liquid flow rate is 20 g/s. During the transition from bubble to annular flow, slug flow occurred at gas–liquid mass ratio (GLR) of 3.2%. The annular flow was observed when the GLR further increased to 6.4%. In particular, when the mixing chamber is in a large bubble flow, an annular flow can still be formed at the orifice for the small exit diameter. For the annular flow, a relatively stable spray cone angle was observed. On the contrary, the slug flow has a greater oscillation for the spray cone angle. It was found that bubble flow in the orifice has little effect on atomization effect. For the spray cone angle, the oscillation in the slug flow is larger. Furthermore, the effects of GLR and liquid injection pressure drop are carefully considered in the empirical formula fitting compared to the widely used empirical formula. The empirical formula of the discharge coefficient of the effervescent atomizer is fitted, which provides fast data support for engineering applications. [ABSTRACT FROM AUTHOR]

Repetitive motion or exercise is associated with oxidative stress and muscle inflammation, which can lead to declining grip strength and muscle damage. Oleanolic acid and ursolic acid have anti-inflammatory and antioxidant properties and can be extracted from Chaenomeles speciosa through ultrasonic sonication. We investigated the association between grip strength declines and muscle damage induced by lambda carrageenan (LC) injection and exercise exposure in rats. We also assessed the reparative effects of transdermal pretreatment and post-treatment with C. speciosa extracts (CSEs) by using a supersonic atomizer. The half-maximal inhibitory concentration (IC50) of CSEs for cells was 10.5 mg/mL. CSEs significantly reduced the generation of reactive oxygen species and inflammatory factors (interleukin [IL]-6 and IL-1β) in in vitro cell tests. Rats subjected to LC injection and 6 weeks of exercise exhibited significantly increased inflammatory cytokine levels (IL-1β, TNF-α, and IL-6). Hematoxylin and eosin staining revealed inflammatory cell infiltration and evident muscle damage in the gastrocnemius muscle, which exhibited splitting and the appearance of the endomysium and perimysium. The treated rats' grip strength significantly declined. Following treatment with CSEs, the damaged muscles exhibited decreased IL-1β, TNF-α, and IL-6 levels and normal morphologies. Moreover, grip strength significantly recovered. Pretreatment with CSEs yielded an immediate and significant increase in grip strength, with an increase of 180% and 165% occurring in the rats exposed to LC injection and exercise within the initial 12 h period, respectively, compared with the control group. Pretreatment with CSEs delivered transdermally using a supersonic atomizer may have applications in sports medicine and training or competitions. [ABSTRACT FROM AUTHOR]

Rotary atomization is used in a wide variety of fields, exploiting the external control option of the spray while no high-pressure fluid is needed. Most papers on rotary atomization deal with liquid jet breakup, while external spray characteristics are rarely evaluated; this is performed currently. The water spray was measured by a two-component phase Doppler anemometer. The optical setup requires a special measurement chamber to avoid spray deposition on the optical components. Therefore, the first goal was to find a proper filter that enables the removal of biased droplets by secondary flows. Since most droplets have a similar radial-to-tangential velocity ratio at each measurement point, i.e., scattering around a line, this was the first component of the best filter. The second component was the need for a positive radial velocity component. This filter efficiently removed droplets originating from alternative processes, increasing the R2 of the line fit. The physical soundness of this filter was checked by evaluating the effect of filtering on the angle of the velocity components of each droplet at a given measurement point. The proposed filter efficiently detected recirculation, a secondary effect of the measurement setup with less regular dataset shapes. Finally, the slope and intercept values of the fitted lines were evaluated and presented. The mean of the former followed the same trend irrespective of the rotational speed and the mass flow rate; it was principally dependent on the radial distance from the atomizer. The intercept showed a regular but less universal behavior. [ABSTRACT FROM AUTHOR]

Air-blast atomizers are extensively used for a variety of purposes. Due to its complexity, the atomization mechanism has not been elucidated. In this study, a mechanistic model is proposed to predict the droplet diameter distribution based on the atomization process of a planar liquid film with co-current gas flows, and its validity is examined by comparing the estimated and measured droplet diameters using high-speed image analysis and laser measurement. As a result, using high-speed imaging, we clarified that the bag film rupture is caused not by the turbulence of the gas flow but by the impact of floating droplets on the liquid film of the expanding bag when the film is thin enough. The average thickness of the liquid film at the bag breakup is of the order of micrometres and varies greatly, resulting in a dispersed distribution of droplet diameters. After the film ruptures, the bag film shrinks towards its transversal and vertical rims due to surface tension, forming large-diameter ligaments. During the contraction process of the bag film, tiny droplets of the order of micrometers are formed at the edge of the perforation. Finally, the remaining ligaments with large diameters fragment into large droplets with submillimetre diameters. The good agreement between the measured and predicted droplet diameter distributions validated the mechanistic model. [ABSTRACT FROM AUTHOR]

Copyright of Industrial Water Treatment is the property of CNOOC Tianjin Chemical Research & Design Institute and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)

To replace hydrazine, a deadly toxic monopropellant for RCS (Reaction control system), research on green propellants has been vitalized, and green propellants based on HAN (Hydroxyl Ammonium Nitrate) or ADN (Ammonium Dinitramide) are promising candidates. Because an improvement in combustion characteristics is required to achieve the practical use of green propellants, we focused on the atomization of green propellants. Viscosity and surface tension measurements and injection tests under the condition assuming 1-10 N class RCS were conducted to inspect the atomization characteristics of green propellant candidates. The results revealed a clear highly viscous trend of the candidate materials and the difficulty of atomization by the swirl injector. These results indicate the importance of viscosity reduction in the atomization of green propellants. [ABSTRACT FROM AUTHOR]

Esophagogastroduodenoscopies (EGD) are aerosol-generating procedures that may spread respiratory pathogens. We aim to investigate the production of airborne aerosols and droplets during Cytosponge procedures, which are being evaluated in large-scale research studies and National Health Service (NHS)implementation pilots to reduce endoscopy backlogs. We measured 18 Cytosponge and 37 EGD procedures using a particle counter (diameters = 0.3–25 μm), taking measurements 10 cm from the mouth. Two particle count analyses were performed: whole procedure and event-based. Direct comparison with duration-standardized EGD procedures shows that Cytosponge procedures produce 2.16× reduction (P  < 0.001) for aerosols and no significant change for droplets (P =  0.332). Event-based analysis shows that particle production is driven by throat spray (aerosols: 138.1× reference, droplets: 16.2×), which is optional, and removal of Cytosponge (aerosols: 14.6×, droplets: 62.6×). Cytosponge burping produces less aerosols than EGD (2.82×, P  < 0.05). Cytosponge procedures produce significantly less aerosols and droplets than EGD procedures and thus reduce two potential transmission routes for respiratory viruses. [ABSTRACT FROM AUTHOR]

This paper analyzes the liquid atomization mechanisms of an N-heptane spray jet emerging from a swirl simplex atomizer using numerical and experimental techniques. In particular, a direct seamless coupled Volume of Fluid and Lagrangian Particle Tracking approach together with adaptive mesh refinement within the Large Eddy Simulation framework offers a suitable way to accurately simulate the complex behavior of spray atomization, spray evolution, and droplet dispersion as a whole while using manageable computational cost. The achieved simulation results are first presented in terms of qualitative properties, characteristics of liquid sheet, air core generation, flow recirculation zones, and vortex patterns. For validation purposes, the numerical results are then compared with detailed experimental data obtained by a two-component Phase Doppler Anemometry technique. The assessment includes especially droplet statistics which strongly determine subsequent possible spray combustion process and related product and species emissions. The overall reported agreement demonstrates the capability of the adopted methodology in predicting and comprehensively investigating the complex phenomena associated with a pressure swirl fuel atomizer. In particular, it is found out that the normalized number-based probability density function of droplet size fits well with a lognormal distribution. [ABSTRACT FROM AUTHOR]

This article proposes a model framework coupling in-nozzle flow and external spray and presents its application to the simulation of a commercial pressure-swirl atomizer, focusing on the transient characteristics of the internal flow and subsequently the impact on the spray characteristics. High-fidelity in-nozzle simulation of the liquid–gas interactions is performed using the volume-of-fluid (VOF) method. Then, a corresponding Lagrangian simulation of sprays is performed where the parcels are injected using the information from the VOF predictions instead of phenomenological models. Both the internal flow and the spray are compared to the experimental data that are available in the literature, and satisfactory agreement is obtained in terms of the in-nozzle velocity, film thickness, and Sauter mean diameter. The effect of the different liquid properties and geometric features on the air–core formation, and consequently, on the spray characteristics have been obtained directly through spray simulation coupled with nozzle flow. As indicated by the Eulerian simulation results, the viscosity plays a key role in the formation of the air core, as the hollow-cone shape can degenerate into a solid cylindrical liquid jet under high viscosity conditions. Additionally, significantly distinct spray characteristics in terms of droplet velocity, mean diameter, and penetration were predicted depending on the formation of air core. Even if there is no stable air core in the nozzle, the spray is still discharged in a swirling motion. As opposed to the converging angle and orifice length, the nozzle diameter has a direct correlation with the formation of air core and spray atomization. This study implies that the in-nozzle flow field, which is usually ignored in fuel spray simulation, has a substantial impact on the spray characteristics and should be taken into account for design optimization by applying the developed one-way coupling approach. [ABSTRACT FROM AUTHOR]

Introduction: The selection of inhaler device is of critical importance in chronic obstructive pulmonary disease (COPD) as the interaction between a patient's inhalation profile and the aerosol characteristics of an inhaler can affect drug delivery and lung deposition. This study assessed the in vitro aerosol characteristics of inhaler devices approved for the treatment of COPD, including a soft mist inhaler (SMI), pressurized metered-dose inhalers (pMDIs), and dry powder inhalers (DPIs). Methods: High-speed video recording was used to visualize and measure aerosol velocity and spray duration for nine different inhalers (one SMI, three pMDIs, and five DPIs), each containing dual or triple fixed-dose combinations of long-acting muscarinic receptor antagonists and long-acting β2-agonists, with or without an inhaled corticosteroid. Measurements were taken in triplicate at experimental flow rates of 30, 60, and 90 l/min. Optimal flow rates were defined based on pharmacopoeial testing requirements: 30 l/min for pMDIs and SMIs, and the rate achieving a 4-kPa pressure drop against internal inhaler resistance for DPIs. Comparison of aerosol plumes was based on the experimental flow rates closest to the optimal flow rates. Results: The Respimat SMI had the slowest plume velocity (0.99 m/s) and longest spray duration (1447 ms) compared with pMDIs (velocity: 3.65–5.09 m/s; duration: 227–270 ms) and DPIs (velocity: 1.43–4.60 m/s; duration: 60–757 ms). With increasing flow rates, SMI aerosol duration was unaffected, but velocity increased (maximum 2.63 m/s), pMDI aerosol velocity and duration were unaffected, and DPI aerosol velocity tended to increase, with a more variable impact on duration. Conclusions: Aerosol characteristics (velocity and duration of aerosol plume) vary by inhaler type. Plume velocity was lower and spray duration longer for the SMI compared with pMDIs and DPIs. Increasing experimental flow rate was associated with faster plume velocity for DPIs and the SMI, with no or variable impact on plume duration, whereas pMDI aerosol velocity and duration were unaffected by increasing flow rate. [ABSTRACT FROM AUTHOR]

Spray drying of oil-in-water emulsions is a widespread encapsulation technique. The oil droplet size (ODS) significantly impacts encapsulation efficiency and other powder properties. The ODS is commonly set to a specific value during homogenization, assuming that it remains unchanged throughout the process, which is often inaccurate. This study investigated the impact of atomizer geometry and nozzle dimensions on oil droplet breakup during atomization using pressure-swirl atomizers. Subject of the investigation were nozzles that differ in the way the liquid is set in motion, as well as different inlet port and outlet orifice dimensions. The results indicate that nozzle inlet port area may have a significant impact on oil droplet breakup, with x90,3 values of the oil droplet size distribution decreasing from 5.29 to 2.30 µm with a decrease of the inlet area from 2.0 to 0.6 mm. Good scalability of the findings from pilot to industrial-scale was shown using larger nozzles. A simplified theoretical model, aiming to predict the ODS as a function of calculated shear rates, showed reasonable agreement to the experimental data for different atomization pressures with coefficients of determination of up to 0.99. However, it was not able to predict the impact of different nozzle dimensions, most likely due to changes in flow characteristics. These results suggest that the stress history of the oil droplets might have a larger influence than expected. Further studies will need to consider other zones of high stress in addition to the outlet orifice. [ABSTRACT FROM AUTHOR]

Radar based microphysical retrievals of cloud and droplet properties are vital for informing model parameterisations of clouds and precipitation but these retrievals often do not capture the details of small droplets in light rain or drizzle. A state-of-the-art G-band radar is used here to demonstrate improvements to microphysical retrievals in a case study featuring light rain. Improvements are seen, as compared to W-band radar, in the retrieval of vertical wind speed, due to the location of Mie minima at smaller droplet sizes with the G-band radar. This, in turn, has an impact on the retrieval of the drop size distribution, allowing for better accuracy in the retrieval of the characteristic drop diameter and improvements in the retrieval of the number of concentration of small droplet sizes. The differential Doppler velocity between Ka- and G-bands shows increased dynamic range compared to the Ka-W pairing, particularly for instances presenting small characteristic drop diameters. The increased attenuation experienced at G-band enables improved retrievals of liquid water content and precipitation rate when paired with W-band or Ka-band as compared to the W-band and Ka- band pairing. This is particularly noticeable in periods of light rain where the W-band and Ka-band radars receive negligible attenuation while the attenuation at G-band is much greater. [ABSTRACT FROM AUTHOR]

Anthocyanins are of increasing interest for food applications due to their health benefits. However, their poor stability and susceptibility to unfavorable environmental conditions may limit their application. Microencapsulation offers enhanced stability and controlled release properties. The aim was designing an ultrasonic encapsulator with a variable frequency ultrasonic driver to encapsulate black carrot and mahaleb anthocyanins. First, a double‐channel variable frequency and power adjustable ultrasonic driver and atomizer head were designed. The cooled gelation technique was used to encapsulate anthocyanin in an alginate‐gelatin complex. Freeze‐drying and air‐drying techniques were used for drying of microcapsules. Encapsulation parameters were atomization frequency, alginate, and anthocyanin concentrations. The capsules were characterized by encapsulation efficiency, particle diameter, and controlled release rates. Controlled release tests were performed at two different temperatures and pH values. Encapsulation efficiency was 87%–95%, mean diameters were between 69 and 95 μm. Maximum release rates were obtained from freeze‐dried mahaleb anthocyanin capsules. Release rates increased with increasing temperature and pH values. In addition, the experimental results showed that the increase in the amount of alginate used in encapsulation decreased the release rate. Moreover, the results proved that the designed encapsulator can be used for encapsulation in fields such as food, pharmaceuticals, polymers, chemistry, and materials. [ABSTRACT FROM AUTHOR]

The efficiency of fluid atomization by an atomizer is studied as a function of the spray energy. The dependence of the maximum values of energy on the fluid flow rate is analyzed. A linear dependence is obtained for flow rates smaller than 80 g/s, which testifies to a high efficiency of fluid atomization. For flow rates greater than 80 g/s, the droplet energy is seen to decrease drastically, leading to an increase in the spray droplet size, which shows that the atomization quality is deteriorated. This behavior is observed in all regimes considered in the study. [ABSTRACT FROM AUTHOR]

The drying of suspensions in a spouted bed is usually performed by atomizing the solution onto the surface of the bed. However, drying of concentrated suspensions, such as those of kaolin, leads to particle agglomeration. Placing the atomizer at the air inlet pipe might be an alternative, since suspension droplets are fed into the spout, where high particle velocities are attained. Moreover, the presence of the fountain confiner above the bed surface allows increasing the air-solid contact. However, the atomizer may lead to bed instabilities due to changes in the air trajectory. Therefore, the spouted bed performance for drying kaolin suspensions with this new atomizer location has been addressed. Spouted bed hydrodynamics with and without atomizer were evaluated and drying experiments were conducted in this new setup. Although the atomizer increases the total pressure drop of the system, it hardly changes spouted bed hydrodynamics. Furthermore, the new setup allows operating at the maximum dryer's capacity. [ABSTRACT FROM AUTHOR]

Slinger atomizers, known as one type of rotary atomizers, have been widely applied in various small gas turbine engines. The fuel can be well atomized by taking advantage of the high rotational speed of the turbine shaft. The geometric characteristics of the injection orifice play an important role in determining the atomization performance of the slingers. The breakup regimes and the droplet size of the slinger atomizers with slot-shaped orifices have rarely reported in the past. Herein, three types of slinger atomizers with different orifice shapes and orifice diameters are tested at rotational speeds of 8000–20 000 rpm and liquid feed rates of 4 up to 20 g/s. High-speed shadowgraph imaging, high-speed digital imaging, and planar Mie technologies are applied to provide the spray breakup process, liquid film injection features, and droplet distribution, respectively. Spray visualizations show that the orifice diameters strongly affect the breakup modes, whereas the orifice shapes have a slight effect. The variation regarding droplet sizing under different heights from the slinger plane is analyzed. The uniformity of the droplet distribution in slot-shaped slinger atomizers is better than that in round-shaped slinger atomizers. Moreover, the smaller orifice diameter results in a small Sauter mean diameter (SMD) for the slinger atomizers with slot-shaped orifices. Finally, a mathematical expression is obtained to predict non-dimensional droplet size (SMD/d) for different slinger atomizers. The present results appear to be the first systematic investigation of the spray characteristics in slinger atomizers with slot-shaped orifices. [ABSTRACT FROM AUTHOR]

Expanding emulsions with liquid CO2 facilitates the creation of aerosols with an average droplet diameter in the low micrometer size range, which is challenging with conventional atomizers. The droplet formation process of the expansion of high‐pressure emulsions was investigated using a plain‐orifice atomizer and different swirl nozzles. The local droplet size and droplet velocities were measured and used to estimate the local Weber number and thus infer the droplet size reduction. Measurements of the local mass concentration in the aerosol showed that, for the swirl nozzle, the highest concentration was found outside of the central axis, indicating radial momentum generated by the swirl nozzle. Furthermore, it was shown that the type of expansion nozzle used has an influence on the resulting median droplet size in the aerosol. For a water mass load of 0.01, the median droplet diameter was reduced from 8 to 3 μm by increasing the swirl number from 0.01 to 0.1. [ABSTRACT FROM AUTHOR]

We study the formation of oil droplets from an initially trapped large oil ganglion under surfactant flooding, using a microfluidic device consisting of a two-dimensional array of regularly spaced square posts. We observe that above a critical capillary number for oil mobilization, breakage of the ganglion results in the formation of either trapped patches spanning multiple pores or numerous mobile droplets that exit the device at a velocity comparable to the average flooding fluid velocity. These mobile droplets, however, are only observed when above a secondary capillary number threshold. The formation of these droplets is found to involve the simultaneous occurrence of three different passive droplet generation mechanisms where a droplet is formed as it is pulled by perpendicular fluid flow, as it is pulled by co-axial fluid flow, and or as it splits due to collision with a post. Our results show that oil breakthroughs only occur when the oil is in the form of mobile droplets, suggesting that droplet formation can be an important condition for the mobility of residual oil in porous media. Additionally, this post-array microfluidic device can be used for the production of monodisperse droplets whose size can be controlled by the spacing of the posts. [ABSTRACT FROM AUTHOR]

This paper presents a comparative analysis of the performance of machine learning techniques for enhancing predictive quality in thermal spray coating technology, with a focus on the high velocity oxygen fuel (HVOF) process. The study aims for accurately predicting coating properties, which are pivotal in determining coating quality in HVOF applications. By investigating five influential factors, including the fuel-to-oxygen ratio and coating velocity, this research was designed to improve the understanding and control of these properties. Through advanced statistical design of experiments, correlations between these factors and key coating properties are established. Six machine learning models are trained and evaluated to assess their predictive capabilities for coating properties. The obtained results provide valuable insights into the HVOF coating process and highlight the potential of predictive model-based techniques for accurately predicting such properties. Furthermore, this research offers guidance for selecting an effective machine learning technique in the context of thermal spray technology. [ABSTRACT FROM AUTHOR]

This article presents the results of research on the impact of changing the cross-section of an atomizer's flow channel, which is caused by changing the flow geometry of the passive part of the needle on the drop diameter distribution of the fuel spray. A three-hole type H1LMK, 148/1 atomizer with hole diameters, dN, equal to 0.34 mm, is analyzed. A nozzle with a standard (i.e., unmodified) needle and three nozzles using needles with a modified profile in the flow part of the needle, marked by the code signatures 1L, 2L, and 3L, are tested. An increasing level of fuel turbulence characterizes the needles during the flow along their flow part due to the use of one (1L), two (2L), and three (3L) de Laval toroidal nozzles, respectively, obtained by mechanically shaping the outer surface of the flow part of the spray needle. The spray produced is tested using the Malvern Spraytec STP 500 device cooperating with the dedicated Malvern version 4.0. During the tests, measurements and an analysis of the spray droplet size distribution over the entire injection duration, equal to 7 ± 2 ms, are made for each nozzle. The experiment makes it possible to determine the effect of the nozzle needles' profiles on the time distribution of the actual droplet diameters; the time distribution of the Sauter mean droplet diameters, D[3,2]; the percentile shares of the droplet diameters Dv (10), Dv (50), and Dv (90); the distribution span during the development of the spray stream; and the time distribution of the shares of the droplets with diameters belonging to selected diameter classes D[x1−x2] in the spray. The results of the measurements of the drop diameter distribution indicate that using atomizers with a modification to the flow channel allows for an increase in the share of droplets with smaller diameters compared to the standard atomizer. [ABSTRACT FROM AUTHOR]

In this work we show a setup and optimized process of ultrasonic spray and electrostatic-assisted deposition of photoresist onto silicon substrates with deep etched areas. Drop size reduction at applied electric field is shown. The deposition of FP-3515 photoresist is conducted at a temperature of 45°C and provides good photoresist transfer and good film cleanness and quality. Deposition and drying of the photoresist layer is conducted simultaneously which implies uniform drying of the film and, thus, absence of mechanical strain. Another advantage is a possibility to create multi-layer coatings without partial dissolution of previously deposited layer. Deposited photoresist layer forms conformal film at edges and walls of deep etched silicon substrate. Maskless laser lithography has been conducted successfully that proved process practical suitability. [ABSTRACT FROM AUTHOR]

Solar still is the easiest method to purifying the saline water for domestic usage, but this method needs much improvement for better performance since it has lower productivity. In this paper, an experimental investigation is completed to analyse the semi cylindrical solar productivity still. The semi-cylindrical still is incorporated with direct atomizer and scrap used as an energy storage medium. Experiments are carried out during March 2020 in Kovilpatti, the southern part of India, with a depth of 2 and 4 cm saline water. Comparative performance analysis is made for conventional semi-cylindrical still, semi-cylindrical still with an atomizer, and semi-cylindrical still with atomizer and storage materials. The experimental study shows that the productivity of still increases while decreasing the water depth. Compared with 2-cm and 4-cm depth, solar still with 2-cm depth gives promising distillate productivity. The solar productivity still having 4-cm depth of water without atomizer gives only 2670 ml; on the other side, 2-cm water depth without atomizer gives 3100-ml productivity. The maximum productivity of solar still is found on a semi-cylindrical solar still combined with atomizer and energy storage medium having 2-cm water depth. Results revealed a higher freshwater production rate of 3610 ml found while incorporating atomizer and energy storage with the solar still. The system efficiency improved up to 35.20% compared to conventional semi-cylindrical still with 4 cm of saline water depth. [ABSTRACT FROM AUTHOR]

In the present study, a computational methodology based on computational fluid dynamics (CFD) is developed to investigate free surface film flow and its subsequent disintegration on a rotary disk atomizer. The present study provides an insight into efficiently modeling both liquid film formation and its subsequent disintegration. The presented computational methodology can easily be reproduced and can act as a benchmark for the modeling of liquid film formation as well as the disintegration phenomenon. The influence of disk speed, liquid flow and feed arrangement on the rotating disk are investigated. The film thickness profile on the disk resembles the formation of spiral waves at 500 RPM and an irregular breakup of the spiral waves for a disk speed of 1000 RPM. At higher speeds, a smooth and thin liquid film is observed on the disk. Offset feeding of the liquid on the disk alters the wave formation and breakup of the spiral waves. It is found that ligaments are formed at the lip of the disk owing to Rayleigh--Taylor instability, whereas liquid sheet breakup is due to combined rim and wave disintegration for the parameters investigated in this study. [ABSTRACT FROM AUTHOR]

This paper presents an investigation into the performance of two external mixing atomizers designed for a novel cavity-swirler-based combustor, with the aim of achieving high combustion efficiency and uniform outlet temperature distribution. Experimental and numerical analyses were conducted to study the spray characteristics of the atomizers, including the Sauter mean diameter (SMD) and spray angle. The flow field, combustion efficiency, outlet temperature distribution, and pattern factor of the two atomizers were examined under atmospheric pressure and a temperature of 473 K. The results show that the external mixing prefilming atomizer (case-1) exhibits larger SMD and spray angle compared to the external mixing pressure-swirl atomizer (case-2). Furthermore, case-1 demonstrates higher combustion efficiency than case-2 under pilot-only fueling conditions, which is attributed to the larger wake regions achieved by case-1. Interestingly, under pilot-main fueling conditions, case-2 achieves higher combustion efficiency than case-1. This is due to the smaller SMD and longer residence time achieved by case-2. Moreover, case-1 demonstrates more uniform outlet temperature distribution and smaller pattern factor than case-2. This is mainly attributed to the large-scale axial vortex generated by case-2, which significantly improves the mixing intensity between cavity and mainstream. [ABSTRACT FROM AUTHOR]

To prevent the potential failure of the surface acoustic wave (SAW) atomizer caused by the concentration of thermal stresses, this study investigates the thermal elevation process inherent to the operation of the surface wave atomizer. Subsequently, a method for temperature regulation is proposed. By collecting the temperature rise data of SAW atomizers with water, olive oil, and glycerol at 5/6/7 Watts (W) of power, the temperature curves of the atomizer surface under different conditions are obtained, and the stress changes in the working process are simulated additionally. The results indicate that although the stress generated by surface acoustic wave atomizers varies for different media, there is always a problem of rapid heating during the initial working stage in all cases. To address the above issues, this study analyzed the time when the maximum stress occurred and proposed control methods based on experimental data. The simulation results show that by controlling the driving power within 4 s after the start of atomization, the problem of excessive stress during the heating stage can be avoided. Finally, the feasibility of the control method was verified through a simple power control method (limiting the driving power to 3 W in the first 2 s), proving that this method can effectively reduce the thermal stress during the working process of the atomizer and prevent the atomizer from cracking. [ABSTRACT FROM AUTHOR]

In orchard plant protection application, an anti-drift strategy can effectively reduce drift in the non-target area, reduce spray drift in the environment, and avoid spray leakage and overspraying. To clarify the future development direction of orchard plant protection mechanization technology, this review introduces the development status of an anti-drift spray nozzle and the impact of different types of spray nozzles on the potential of drift, and then, it analyzes the research progress on air-assisted spraying, recycling spraying, profiling spraying, target variable spraying technologies, and plant protection UAVs. It also provides a general analysis of the above spraying technologies on the amount of drift and the impact of pesticide deposition. Finally, combined with the characteristics of orchard plant protection, the paper presents the research and development of anti-drift nozzles, pesticide adjuvant, air-assisted spraying technology, electrostatic, recycling spraying technology, profiling and target variable spraying technology, and plant protection UAVs. The review provides a reference for the development of an anti-drift strategy for orchard plant protection production. [ABSTRACT FROM AUTHOR]

Raindrop size distributions (DSD) and rain rate have been estimated from polarimetric radar data using different approaches with the accuracy depending on the errors both in the radar measurements and the estimation methods. Herein, a deep neural network (DNN) technique was utilized to improve the estimation of the DSD and rain rate by mitigating these errors. The performance of this approach was evaluated using measurements from a two-dimensional video disdrometer (2DVD) at the Kessler Atmospheric and Ecological Field Station in Oklahoma as ground truth with the results compared against conventional estimation methods for the period 2006-17. Physical parameters (mass-/volume-weighted diameter and liquid water content), rain rate, and polarimetric radar variables (including radar reflectivity and differential reflectivity) were obtained from the DSD data. Three methods--physics-based inversion, empirical formula, and DNN--were applied to two different temporal domains (instantaneous and rain-event average) with three diverse error assumptions (fitting, measurement, and model errors). The DSD retrievals and rain estimates from 18 cases were evaluated by calculating the bias and root-mean-squared error (RMSE). DNN produced the best performance for most cases, with up to a 5% reduction in RMSE when model errors existed. DSD and rain estimated from a nearby polarimetric radar using the empirical and DNN methods were well correlated with the disdrometer observations; the rain-rate estimate bias of the DNN was significantly reduced (3.3%in DNN vs 50.1%in empirical). These results suggest that DNN has advantages over the physics-based and empirical methods in retrieving rain microphysics from radar observations. [ABSTRACT FROM AUTHOR]

As component manufacturing technology evolves, more demands are placed on improved performance of metal/alloy powders in medical, military, machining, and 3D printing applications. High-quality powders are characterized by low oxygen content, precise alloy composition, small particle size, and high particle sphericity. Coupled gas atomization powder preparation technology is an ideal choice for preparing high-quality powders with high atomization efficiency, low oxygen content, and high cooling rate. However, this powder preparation technology's multiphase flow and multiscale coupling is a complicated physical process. In addition, the mechanism of atomization has not yet been fully understood. Thus, there is no consensus on the atomization phenomena and atomization mechanisms. Close-coupled gas atomization powder preparation technology is facing great challenges in the field of low-cost mass production of high-quality powders. Therefore, it is expected to improve the close-coupled gas atomized powder preparation technology and achieve breakthroughs in atomization principle, such as high-efficiency gas atomization technology, intelligent control of the high-efficiency gas atomization process, and so on. In this respect, this review summarizes the atomizer structures, gas atomization flow field-testing technologies, and gas atomization flow field numerical simulations based on relevant literature. In addition, the gas atomization mechanism of the closely coupled atomizers will be analyzed. Finally, several research directions are proposed for further in-depth studies on the atomization characteristics and mechanisms of close-coupled vortex loop slit atomizers. [ABSTRACT FROM AUTHOR]

The physical phenomena of submerged arc welding (SAW) conducted with a 1.6 mm flux-cored wire were investigated using X-ray imaging technique. Three kinds of metal transfer modes were confirmed in this paper, namely the front flux wall-guided droplet transfer, back flux wall-guided droplet transfer, and repelled droplet transfer, of which the corresponding percentages were 47.65%, 45.29%, and 7.06%, respectively. Although the average sizes of the droplets for SAW and FCAW (flux-cored wire welding) were 2.0 mm and 1.9 mm with an average droplet transfer time of 90.3 ms, it required 36.4% more time for the droplet of SAW to finish one metal transfer than it did in FCAW. In addition, the volume of the cavity was not constant but repeated a cycle mode of "expansion and contraction" during the whole process. Thus, the dynamics of the cavity and viscous resistance caused by the flux collectively slowed down the velocity of the droplets from the wire to the weld pool in SAW. Compared with FCAW, a smoother weld without pits and pores was manufactured during the SAW process. Due to the compression effect of the flux, the 14.5 mm average weld width of SAW was 2.9 mm shorter than that of the FCAW. Furthermore, the thickness of slag with a porous structure in SAW was 2.7 times of that in FCAW, indicating that it could provide better protection to the weld of SAW. [ABSTRACT FROM AUTHOR]

This study delves into the examination of internal flow characteristics within closed (with nozzles) and open-end pressure-swirl atomizers (lacking nozzles). The number of inlet channels "n" and the opening parameter "C" were manipulated in this study, as they play a pivotal role in understanding various atomizer attributes, such as uniformity of the air-core diameter, the discharge coefficient, spray angle, and more, all of which hold significance in the design of bipropellant atomizers for liquid rocket engines (LREs). To validate our findings, six distinct hexahedral meshes were generated using Ansys ICEM software 2023. Subsequently, we employed Ansys Fluent, considering the RNG k-ε turbulence model and the VOF (volume-of-fluid) multiphase model to identify the liquid–gas interface, to aid in analyzing the uniformity of the air core, which is directly linked to the even distribution of mass, the mixing ratio of propellants, combustion efficiency, and stability. The results indicate that the uniformity of the air core is not solely contingent on an increase in parameter "n" but is also influenced by an increase in the parameter "C". It is worth noting that the key dimensions of these six atomizers were determined using a mathematical model based on Abramovich and Kliachko theories. [ABSTRACT FROM AUTHOR]

• The flow and atomization process of swirl nozzle is simulated by VOF to DPM approach. • The liquid film thickness is used as the conversion criteria from VOF to DPM. • The optimal parameter of nozzle structure is presented for artificial snowmaking. With the worldwide popularity of skiing, artificial snow technology has been gradually developed. Atomization is the key process for snowmaking, and swirl nozzles are applied as the core atomization components in snowmakers. In this research, the effects of nozzle geometric parameters on the flow and atomization characteristics are explored to improve snowmaking performance. The flow and atomization process in swirl nozzle is simulated by VOF-DPM approach after experimental validation. The results show that appropriate increase of orifice diameter and swirl slot area can effectively reduce the atomization droplet size and increase the spray flow rate. As the diameter ratio of swirl chamber to orifice decreases from 6.67 to 2.5, Sauter Mean Diameter (SMD) decreases by 54.9%, and mass flow rate increases by 168.2%. When orifice diameter is 4.0 mm, as the atomizer constant increases from 0.1688 to 0.3797, SMD decreases by 65.8% and mass flow rate increases by 114.3%. Furthermore, the reduction in SMD and the increase in spray flow rate are attributed to high discharge velocity. The swirl nozzles have the best atomization droplet size and maximum flow rate, as the inlet pressure is 0.6 -1.4 MPa, orifice diameter is 4.0 mm and swirl slot width is 2.25 mm. [ABSTRACT FROM AUTHOR]

The following article proposes the design of a bi-centrifugal atomizer that allows the interaction of sprays from two fluids (water and liquid nitrogen). The liquid nitrogen (LN2) is below −195.8 °C, a temperature low enough for the nitrogen, upon contact with the atomized water, to cause heat loss and bring it to its freezing point. The objective is to convert the water droplets present in the spray into ice. Upon falling, the ice particles can be dispersed, covering the largest possible area of the seafood products intended for cold preservation. All these phenomena related to the interaction of two fluids and heat exchange are due to the bi-centrifugal atomizer, which positions the two centrifugal atomizers concentrically, resulting in the inevitable collision of the two sprays. Each of these atomizers will be designed using a mathematical model and CFDs tools. The latter will provide a better study of the flow behavior of both fluids inside and outside the bi-centrifugal atomizer. Hence, the objective revolves around confirming the validity of the mathematical model through a comparison with numerical simulation data. This comparison establishes a strong correlation (with a maximum variance of 1.94% for the water atomizer and 10% for the LN2 atomizer), thereby ensuring precise manufacturing specifications for the atomizers. It is important to highlight that, in order to achieve the enhanced resolution and comprehension of the fluid both inside and outside the duplex atomizer, two types of meshes were utilized, ensuring the utilization of the optimal option. Similarly, the aforementioned meshes were generated using two distinct software platforms, namely ANSYS Meshing (tetrahedral mesh) and ANSYS ICEM (hexahedral mesh), to facilitate a comparative analysis of the mesh quality obtained. This comprehension facilitated the observation of water temperature during its interaction with liquid nitrogen, ultimately ensuring the freezing of water droplets at the atomizer's outlet. This objective aligns seamlessly with the primary goal of this study, which revolves around the preservation of seafood products through cold techniques. This particular attribute holds potential for various applications, including cooling processes for food products. [ABSTRACT FROM AUTHOR]

Electrode induction melting gas atomization (EIGA) technology is a commonly used and effective method for producing spherical metal powders in additive manufacturing. In this paper, we aim to describe the atomization and fragmentation of liquid sheets from a typical swirl nozzle and highlight the primary breakup of titanium alloy powder production. We developed a computational fluid dynamics (CFD) approach to simulate the primary disintegration process of the molten metal using the volume of fluid (VOF) method coupled with the large eddy simulation turbulence model (LES). Our numerical results show that high-speed spraying creates supersonic airflow in the atomization chamber. Recirculation is the main area where primary atomization occurs. The formation of the recirculation zone is the direct driving force that allows atomization to proceed, which will increase turbulence intensity and achieve higher atomization efficiency. VOF-LES simulation can capture some qualitative results such as conical melt-sheet shape, wave formation, ligament formation, and perforation formation. The primary droplet size mainly ranges between 200 and 800 μm. Finally, with increasing gas pressure, the particle size of the atomized powder gradually decreases, and the particle size distribution becomes narrower. [ABSTRACT FROM AUTHOR]