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Polyurethane (PU) elastomers with their broad range of strength and elasticity are ideal materials for additive manufacturing of shapes with gradients of mechanical properties. By adjusting the mixing ratio of different polyurethane reactants during 3D-printing it is possible to change the mechanical properties. However, to guarantee intra- and inter-layer adhesion, it is essential to know the reaction kinetics of the polyurethane reaction, and to be able to influence the reaction speed in a wide range. In this study, the effect of adding three different catalysts and two inhibitors to the reaction of polyurethane elastomers were studied by comparing the time of crossover points between storage and loss modulus G′ and G′′ from time sweep tests of small amplitude oscillatory shear at 30°C. The time of crossover points is reduced with the increasing amount of catalysts, but only the reaction time with one inhibitor is significantly delayed. The reaction time of 90% NCO group conversion calculated from the FTIR-spectrum also demonstrates the kinetics of samples with different catalysts. In addition, the relation between the conversion as determined from FTIR spectroscopy and the mechanical properties of the materials was established. Based on these results, it is possible to select optimized catalysts and inhibitors for polyurethane 3D-printing of materials with gradients of mechanical properties.

Desirable rotary motor attributes for robotics include the ability to develop high torque in a low mass body and to generate peak power at low rotational speeds. Electro-active polymer artificial muscles offer promise as actuator elements for robotic motors. A promising artificial muscle technology for use as a driving mechanism for rotary motion is the dielectric elastomer actuator (DEA). We present a membrane DEA motor in which phased actuation of electroded sectors of the motor membrane impart orbital motion to a central drive that turns a rotor. The motor is inherently scalable, flexible, flat, silent in operation, amenable to deposition-based manufacturing approaches, and uses relatively inexpensive materials. As a membrane it can also form part of the skin of a robot. We have investigated the torque and power of stacked membrane layers. Specific power and torque ratios when calculated using active membrane mass only were 20.8 W/kg and 4.1 Nm/kg, respectively. These numbers compare favorably with a commercially available stepper motor. Multi-membrane fabrication substantially boosts torque and power and increases the active mass of membrane relative to supporting framework. Through finite element modeling, we show the mechanisms governing the maximum torque the device can generate and how the motor can be improved. [ABSTRACT FROM AUTHOR]

This paper presents an experimentally validated finite element model suitable for simulating the quasi-static behaviour of Dielectric Elastomer Minimum Energy Structure(s) (DEMES). A DEMES consists of a pre-stretched Dielectric Elastomer Actuator (DEA) adhered to a thin, flexible frame. The tension in the stretched membrane causes the frame to curl up, and when a voltage is applied, the frame returns to its initial planar state thus forming a useful bending actuator. The simulation method presented here incorporates a novel strain energy function suitable for simulating general DEA actuator elements. When compared against blocked force data from our previous work, the new model provides a good fit with an order of magnitude reduction in computational time. Furthermore, the model accurately matched experimental data on the free displacement of DEMES formed with non-equibiaxially pre-stretched VHB4905 membranes driven by 2500 V. Non-equibiaxially pre-stretching the membranes allowed control of effective frame stiffness and bending moment, this was exploited by using the model to optimise stroke at 2500 V in a hypothetical case study. Dielectric constant measurements for non-equibiaxially stretched VHB4905 are also presented. [ABSTRACT FROM AUTHOR]

The pulsed nuclear magnetic resonance (NMR) method at a proton frequency of 25 MHz at temperatures of 22–160°C is used to detect the transverse magnetization decay in polyisoprene rubbers with various molecular masses, to determine the NMR damping time T 2, and to measure spin-lattice relaxation time T 1 and time T 2eff of damping of solid-echo signals under the action of a sequence of MW-4 pulses modified by introducing 180° pulses. The dispersion dependences of T 2eff obtained for each temperature are combined into one using the temperature-frequency equivalence principle. On the basis of the combined dispersion dependence of T 2eff and the data on T 2 and T 1, the correlation time spectrum of molecular movements is constructed. Analysis of the shape of this spectrum shows that the dynamics of polymer molecules can be described in the first approximation by the Doi-Edwards tube-reptation model. [ABSTRACT FROM AUTHOR]

Abstract: A low voltage, radiation-crosslinked wire insulator has been fabricated from blends of natural rubber block (STR-5L) and LDPE with phthalic anhydride (PA) as a compatibilizer. Physical properties of the NR/LDPE blend ratios of 50/50 and 60/40 with 0.5, 1.0, and 1.5wt% PA were evaluated. The gel content increased as the radiation dose increased. Tensile at break exhibited a maximum value of 12MPa at 120kGy for 1.0 and 1.5wt% PA of both blend ratios. A higher PA content yielded a higher modulus for the same blend ratio. Blends of 60/40 ratio with 1.0wt% PA and 0.8wt% antimony oxide flame retardant gave the highest limiting oxygen index (LOI) of >30% at above 150kGy. Other electrical properties of the wire insulator were investigated. It was found that an insulator fabricated from a PA content of 1.0wt% in the NR/LDPE blend ratio of 50/50, after gamma ray cross-linked at a dose of 180kGy in low vacuum (1mmHg), met the Thai Industrial Standard 11-2531 for low voltage wire below 1.0kV. To comply with the standard for vertical flame test, a more suitable flame retardant was needed for the insulator. [Copyright &y& Elsevier]

Silk biopolymers, such as spider silk and Bombyx mori silk, behave always elastic-plastically. An elastic-plastic model is adopted and a variational principle for the small strain, rate plasticity problem is established by semi-inverse method. A trial Lagrangian is constructed where an unknown function is included which can be identified step by step. [ABSTRACT FROM AUTHOR]