251. Laser-induced exothermic bonding of carbon fiber/Al composites and TiAl alloys
- Author
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Rohit J. Jacob, Dusan P. Sekulic, Yong Yang, Zhuoran Li, Zhi Zhou, Guangjie Feng, Michael R. Zachariah, and Yu Wang
- Subjects
010302 applied physics ,Exothermic reaction ,Nial ,Materials science ,Mechanical Engineering ,02 engineering and technology ,Welding ,021001 nanoscience & nanotechnology ,Microstructure ,01 natural sciences ,law.invention ,Mechanics of Materials ,Nickel titanium ,law ,0103 physical sciences ,lcsh:TA401-492 ,Shear strength ,lcsh:Materials of engineering and construction. Mechanics of materials ,General Materials Science ,Composite material ,0210 nano-technology ,Layer (electronics) ,Joint (geology) ,computer ,computer.programming_language - Abstract
In this paper, a highly-efficient method for bonding Carbon Fiber (Cf)/Al composites and TiAl alloys was developed by means of laser-induced exothermic reaction of a Ni-Al-Ti interlayer. To examine the interlayer exothermic performance, the adiabatic temperature was calculated and the reaction temperatures were measured. Based on SEM, XRD and TEM, the interfacial reactions between carbon fiber and interlayer products were investigated. Results show that the addition of Ti enhanced the interfacial reactions between carbon fibers and interlayer products. The resulting formation of a 300–400nm thin Ti-C layer at the NiAl3/carbon fiber interface was identified as a key player in improving the joining quality on the Cf/Al side. The typical interfacial structure of the joint is (Cf/Al)/Ti-C/NiAl3/Ni2Al3/(NiAl+Al3NiTi2)/Al3NiTi2/TiAl. The joint formation mechanism was discussed. In addition, the effect of Ti content on the microstructure and mechanical properties of joints were investigated in detail. The optimum value of Ti content was found to be 5wt.%, leading to a defect-free joint and a maximum shear strength of 45.8MPa. Keywords: Laser-induced exothermic reaction, Cf/Al composites, TiAl alloys, Microstructure, Mechanical property, Welding
- Published
- 2017