Search

Using vacuum die casting, 0.8 mm-thick plates in complicated shapes are manufactured with the highly castable aluminum alloy Silafont-36 (AlSi9MgMn). The sizes and shapes of the cavities, made of thin plates, feature four different mazes. To investigate formability and mechanical properties by shot condition, a total of six parameters (melt temperatures of 730 °C and 710 °C; plunger speeds of 3.0 m/s and 2.5 m/s; vacuum pressure of 250 mbar and no vacuum) are varied in experiments, and corresponding simulations are performed. Simulation results obtained through MAGMA software show similar tendencies to those of the experiments. When the melt pouring temperature is set to 730 °C rather than 710 °C, formability and mechanical properties are superior, and when the plunger speed is set to 3.0 m/s rather than to 2.5 m/s, a fine, even structure is obtained with better mechanical properties. The non-vacuumed sample is half unfilled. The tensile strength and elongation of the sample fabricated under a melt temperature of 730 °C, plunger speed of 3.0 m/s, and vacuum pressure of 250 mbar are 265 MPa and 8.5%, respectively. [ABSTRACT FROM AUTHOR]

Hybrid composites in which a CR980 metal plate was bonded on carbon-fiber-reinforced plastic (CFRP) were prepared. Hybrid composites were two types of CFRP/CR980 hybrid composites and CR980/CFRP hybrid composites. The properties of the hybrid composites according to surface roughness on CR980 plate and the laminating number of CFRP prepregs were analyzed. The spring-back or spring-go angles were also measured through the V-bending test of hybrid composites. In addition, a three-point bending test for the hybrid composites was conducted to measure the flexural strength. Spring-back occurred in the CFRP/CR980 hybrid composites, while spring-go was observed in the CR980/CFRP hybrid composites. Voids were not found at the bonding area of the CFRP and CR980. As the roughness at the bonding area increased, the flexural strength slightly increased. The higher the laminating number of the CFRP prepregs, the lower the deformation value. CFRP/CR980 was deformed more easily than CR980/CFRP.

Inconel 625 alloys are widely applied for high-corrosion resistance and as high-efficiency materials in aeronautical, aerospace, chemical, nuclear, petrochemical, and marine industries. Although Inconel 625 alloys are excellent materials, they cannot be formed at room temperature owing to difficulties in processing. To improve the formability of Inconel 625, it is necessary to investigate its formability at a high-temperature range and its strain rate variation. In this study, high-temperature deformation behavior after forming was investigated. A high-temperature compression test was performed with a Gleeble 3500 testing machine at various temperatures (approximately 900−1200 °C) and strain rates (10 and 30 s−1) to obtain the high-temperature deformation characteristics of Inconel 625. Furthermore, high-temperature tensile tests were performed to measure elongations and reductions in the area of the Inconel 625 alloy. The tests focused on obtaining the flow stress data and optimal hot forging conditions under various strain rates and temperatures. The results of this research are expected to contribute to hot forming processes and to formability in hot extrusion and pilger processes.

Thin plates with a thickness of 1.2 mm are fabricated using two processes, thixoforging and rheoforging, which are semisolid forming techniques. The die design, formability, microstructure, and mechanical properties of the fabricated thin plates are analysed. A fan-shaped gate is designed by analysing the filling behaviour using semisolid material, and uniform filling behaviour of material is obtained by arranging nine overflows in product area. semisolid metal is prepared through a semisolid process in which reheating, a thixoprocess, and cooling with stirring, a rheoprocess, are applied. The semisolid material is injected into a forging die and is formed into thin plate at a punch speed of 300 mm/s and under a pressure of 100 MPa. Since semisolid material with a solid fraction below 45% has mainly small primary α-Al particles, the formability of the thin plate is improved. The formed thin plate also has good mechanical properties since the small and globular grains are evenly distributed. The thin plate formed from semisolid material with a solid fraction above 50% has poor mechanical properties owing to the large quantity of coarse primary α-Al particles. A rheoforged thin plate exhibits poorer mechanical properties than a thixoforged thin plate, but rheoforging produces a more precise thin plate.