101. The recovery of high purity iron phosphate from the spent lithium extraction slag by a simple phosphoric acid pickling.
- Author
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Han, Fei, Fang, Difan, Feng, Yufa, Fan, Yuqian, Wei, Yun, Liu, Yuanqi, Qu, Lin, Zhao, Derun, Yang, Liming, Shao, Penghui, Xu, Chen, Yao, Hongqi, Ma, Zhilei, and Luo, Xubiao
- Subjects
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LITHIUM , *IRON , *PHOSPHORIC acid , *CANNING & preserving , *SLAG , *PHOSPHATES - Abstract
[Display omitted] • The synthesis and purification of battery-grade FePO 4 in sodium-containing solutions are achieved. • The mechanism of sodium removal by ultrasonic-centrifugal H 3 PO 4 pickling is studied. • The effect of the initial sodium concentration on the crystal morphology of the precipitated FePO 4 was clarified. • This work proposes a recovery method of FePO 4 with considerable economic advantages and environmental benefits. Recycling metal resources from spent lithium-ion batteries is promising for resource reuse and environmental conservationis, but there are challenges in obtaining high purity recovered materials. The alkaline solutions (NaOH) is employed to precipitate FePO 4 from spent LiFePO 4 , however, the introduction of sodium leads to low purity and lattice defects in the recovered FePO 4. Here, we propose an ultrasonic-centrifugal H 3 PO 4 pickling method able to regenerate battery-grade FePO 4 in the low Na/Fe environment. In a weak acid environment, the potential of NaH 2 PO 4 increases and the NaH 2 PO 4 attached to the outer layer of FePO 4 is converted to FePO 4 by H 3 PO 4 pickling. When Na/Fe ≤ 0.8, sodium exists in the form of NaH 2 PO 4 , which can be removed by H 3 PO 4 pickling to obtain perfectly crystalline FePO 4. When Na/Fe ≥ 2, sodium co-exists in the form of NaH 2 PO 4 , NaFe 3 P 3 O 12 and NaFeP 2 O 7. The latter two impurities are too stable to be removed by pickling, resulting in lattice distortion of FePO 4. In addition, the electrochemical performance of regenerated 0.8Na-FePO 4 reached the level of commercial FePO 4 (C-FePO 4), meanwhile the cost of 0.8Na-FePO 4 was calculated to be $2.08/kg. This is about 15 % lower than the cost of C-FePO 4 ($2.45/kg). This work proposes a high value recovery method of FePO 4 with considerable economic advantages and environmental benefits for engineering applications. [ABSTRACT FROM AUTHOR]
- Published
- 2023
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