Search

Mesoporous silica with squared one-dimensional channels (KSW-2-type mesoporous silica), possessing a molecularly ordered framework arising from a starting layered polysilicate kanemite, was obtained through silylation of a surfactant (hexadecyltrimethylammonium, C16TMA)-containing mesostructured precursor with octoxytrichlorosilane (C8H17OSiCl3) and octylmethyldichlorosilane (C8H17(CH3)SiCl2). The presence of the molecular ordering in the silicate framework was confirmed by XRD and TEM. Octoxy groups grafted on KSW-2 can be eliminated by subsequent hydrolysis under very mild condition, and pure mesoporous silica was obtained with the retention of the kanemite-based framework. The framework is structurally stabilized by the attachment of additional SiO4 units to the framework, and the mesostructural ordering hardly changed under the presence of water vapor. A large number of silanol groups remained at the mesopore surfaces because C16TMA ions and octoxy groups can be removed without calcination. Octylmethylsilyl groups are regularly arranged at the mesopore surface due to the molecular ordering in the silicate framework. The molecularly ordered structural periodicity originating from kanemite is retained even after calcination at 550 degrees C, while that in the precursor without silylation disappeared. The synthetic strategy is quite useful for the design of the silicate framework of mesostructured and mesoporous materials with and without surface functional organic groups.

Detailed investigations into surface mediated crystal growth at zeolite external surfaces are presented. High resolution TEM is able to directly resolve surface and bulk crystallographic features and the unusual surface structural features are interpreted from simulation work. The growth of the double 4 ring is found to be a crucial and rate-determining step in the surface mediated, post-nucleation crystal growth mechanism of zeolite Beta C. Growth of 4 rings is found to be more favourable on fast growing rather than slow growing faces, explaining the relative growth rate of crystal faces in this materials. Similarly, the terminating structures of zeolite Y/Faujasite can be partly explained by considering the condensation of 6 ring and double 6 ring species at the crystal surface. Whilst 4-ring and double 4 rings are known solution species, 6 rings and double 6 rings are not, and hence it is speculated that post-nucleation crystal growth may involve competition between primary building unit and secondary building unit mediated crystal growth mechanisms.

Many industrially important materials, ranging from ceramics to catalysts to pharmaceuticals, are polycrystalline and cannot be grown as single crystals. This means that non-conventional methods of structure analysis must be applied to obtain the structural information that is fundamental to the understanding of the properties of these materials. Electron microscopy might appear to be a natural approach, but only relatively simple structures have been solved by this route. Powder diffraction is another obvious option, but the overlap of reflections with similar diffraction angles causes an ambiguity in the relative intensities of those reflections. Various ways of overcoming or circumventing this problem have been developed, and several of these involve incorporating chemical information into the structure determination process. For complex zeolite structures, the FOCUS algorithm has proved to be effective. Because it operates in both real and reciprocal space, phase information obtained from high-resolution transmission electron microscopy images can be incorporated directly into this algorithm in a simple way. Here we show that by doing so, the complexity limit can be extended much further. The power of this approach has been demonstrated with the solution of the structure of the zeolite TNU-9 (|H9.3|[Al9.3Si182.7O384]; ref. 10) with 24 topologically distinct (Si,Al) atoms and 52 such O atoms. For comparison, ITQ-22 (ref. 11), the most complex zeolite known to date, has 16 topologically distinct (Si,Ge) atoms.

Amino-functionalized SBA-15 type mesoporous silicas having unique hexagonal platelet morphologies with short channels (100-300 nm) running parallel to the thickness of the nanostructured hexagonal platelet type morphologies have been directly synthesized by co-condensation of aminopropyltriethoxysilane (APTES) and sodium metasilicate as a silica source in the presence of Pluronic P123 triblock copolymer as a structure directing agent.

The pore shape and size of MCM-41 were studied analytically by comparing the observed powder X-ray diffraction intensities with that derived from the MCM-41 crystal structure models, with two different pore shapes, a hexagon and a circle. The powder diffraction patterns from the as-synthesized and the calcined MCM-41 were measured by a synchrotron radiation at SPring-8, Japan. The MCM-41 structure with circular and hexagonal pore shapes explains well for the as-synthesized and the calcined MCM-41 crystals, respectively. The pore size and boundary obtained by this approach agree with those obtained from an N2 gas adsorption measurement combined with the Fourier synthesized density map.

Highly ordered mesoporous titania films consisting of crystalline nanopillars with open-spaced, perpendicular, and continuous porosity have been prepared via structural transformation from a 3D hexagonal mesostructure during the thermal treatment. The mechanism of the structural transformation is explained by the crystallization of the titania framework and the large contraction of the initial 3D hexagonal mesostructured film upon calcination. This structural transformation provides a new approach to generate mesoporous thin-film materials with unique structures.

A novel self-assembly route to ordered silica-organic hybrids using well-defined siloxane oligomers with alkoxy functionality and covalently attached alkyl chains has been investigated. Various hybrid mesostructures were obtained by hydrolysis and polycondensation without the use of any structure-directing agents. The oligomers 1(Cn), having an alkylsilane core and three branched trimethoxysilyl groups, formed highly ordered lamellar phases when n = 14-18, while those with shorter alkyl chains formed cylindrical assemblies, slightly distorted two-dimensional (2D) hexagonal structures (n = 6-10), and a novel 2D monoclinic structure (n = 12). Furthermore, the mixtures of 1(Cn) with different chain lengths yielded well-ordered 2D hexagonal phases, possibly due to the better packing of the precursors. The hybrids consisting of cylindrical assemblies were converted to ordered porous silica with tunable pore sizes upon calcination to remove organic groups. The liquid-state 29Si NMR analysis of the hydrolysis and polycondensation processes of 1(Cn) revealed a unique intramolecular reaction yielding primarily the oligomer with a tetrasiloxane ring which is a new class of amphiphilic molecule having both self-assembling ability and high cross-linking ability. We also found that the mesostructure (lamellar or 2D hexagonal) was strictly controlled by varying the number of siloxane units per alkyl chain. These results provide a deeper understanding of the present self-assembly process that is strongly governed by the molecular packing of oligosiloxane precursors.

By using transmission electron microscopy (TEM), the chirality of novel mesoporous materials has been studied. In addition, a computer simulation that uses a simple structural model was employed. The existence of chiral channels inside a tubelike material was confirmed by the observation of fringes along the length of the tubes. The chiral pitch of the channels was measured from the intermittent period, the chirality (right- or left-handed) was determined from the tilt direction of a tube compared with the direction of incident electrons and the curvature direction of the curved intermitted fringes as viewed in the TEM images.

High-resolution electron microscopy (HREM) has been used to image the surface structure of nano- and micrometer-sized synthetic crystals of zeolite-Linde-L (LTL). Columnar holes and rotational, nano-sized, wheel-like defects were observed within the crystals, where the hole has a minimum size equal to that of the rotational defect. Predictions of surface structure from atomistic computer simulation concur with the observations from HREM and provide insight into the crystal growth mechanism of perfect and defective LTL. Analysis of the energetics of the formation of rotational defect structures reveals that the driving force for defect creation is thermodynamic and furthermore, the rotational defects could be created in high concentrations. Formation of a columnar hole is found to be slightly energetically unfavourable and therefore we speculate that the incidence of both rotational and nano-sized vacancy defects is strongly dependent on kinetic factors and reaction conditions. The morphology of nano- and microcrystalline LTL is contradistinct and we use insights from simulation to propose an explanation of the disparity in crystal shape.

Chirality is widely expressed in organic materials, perhaps most notably in biological molecules such as DNA, and in proteins, owing to the homochirality of their components (d-sugars and l-amino acids). But the occurrence of large-scale chiral pores in inorganic materials is rare. Although some progress has been made in strategies to synthesize helical and chiral zeolite-like materials, the synthesis of enantiomerically pure mesoporous materials is a challenge that remains unsolved. Here we report the surfactant-templated synthesis of ordered chiral mesoporous silica, together with a general approach for the structural analysis of chiral mesoporous crystals by electron microscopy. The material that we have synthesized has a twisted hexagonal rod-like morphology, with diameter 130-180 nm and length 1-6 micro m. Transmission electron microscopy combined with computer simulations confirm the presence of hexagonally ordered chiral channels of 2.2 nm diameter winding around the central axis of the rods. Our findings could lead to new uses for mesoporous silica and other chiral pore materials in, for example, catalysis and separation media, where both shape selectivity and enantioselectivity can be applied to the manufacturing of enantiomerically pure chemicals and pharmaceuticals.

This article describes a number of important recent microscopy tools and their application in particular to the study of porous inorganic materials. The authors believe that these new techniques are on the threshold of delivering enormous new power in the chemist's arsenal for understanding new and complex behaviour in multi-component, hierarchical or composite materials. In particular we consider the contribution of electron crystallography, three-dimensional electron tomography, ultra-high resolution scanning electron microscopy as well as the combined application of high-resolution electron microscopy and atomic force microscopy to the study of surfaces and crystal growth. Much of this work has taken on a particular significance owing to the ground breaking work of scientists at Mobil and in Japan 10 years ago in the successful synthesis of materials with porosity on many length scales achieved through the cooperative self-assembly between inorganic and organic phases. This resulted in a series of materials known as M41S of which MCM-41 and MCM-48 were two of the first and most important structures to be synthesised. This has led to a wealth of new porous structures with order over many length scales and has presented new problems in characterisation. Microscopy methods properly executed are particularly important in the study of this new class of material.

We report the development of a novel form of diffraction-based 3D microscopy to overcome resolution barriers inherent in high-resolution electron microscopy and tomography. By combining coherent electron diffraction with the oversampling phasing method, we show that the 3D structure of a nanocrystal can be determined ab initio at a resolution of 1 A from 29 simulated noisy diffraction patterns. This new form of microscopy can be used to image the 3D structures of nanocrystals and noncrystalline samples, with resolution limited only by the quality of sample diffraction.

A detailed investigation of the structure of microporous silica, SSZ-24, is presented. It is shown by X-ray powder diffraction and (29)Si MAS NMR experiments that the structure deviates from the previously proposed AlPO(4)-5-type structure. At room temperature, electron diffraction (ED) patterns exhibit extra diffraction spots, which can be attributed to an incommensurate structural modulation along the c axis. This in turn results in a pleat pattern in real space with two different intervals arranged aperiodically along the c axis, as observed with high-resolution electron microscopy (HREM). The modulated structure may easily turn into a disordered one through excessive electron irradiation or heat-treatment. In order to understand the origin of the modulation, soft phonon-modes of the ideal premodulated structure were analyzed by the use of the rigid-unit-mode model. The distribution of soft modes in reciprocal space might correspond roughly to diffuse streaks that could be observed in the diffraction patterns at higher temperatures. It was found that several phonon branches soften at specific wave vectors, which are incommensurate with respect to the original period and might be responsible for the modulation. We present a simple analytic treatment to deduce the wave vectors and associated displacement eigenvectors for the incommensurate soft-modes.

Surfactant-mediated synthesis strategies are widely used to fabricate ordered mesoporous solids in the form of metal oxides, metals, carbon and hybrid organosilicas. These materials have amorphous pore walls, which could limit their practical utility. In the case of mesoporous metal oxides, efforts to crystallize the framework structure by thermal and hydrothermal treatments have resulted in crystallization of only a fraction of the pore walls. Here we report the surfactant-mediated synthesis of an ordered benzene-silica hybrid material; this material has an hexagonal array of mesopores with a lattice constant of 52.5 A, and crystal-like pore walls that exhibit structural periodicity with a spacing of 7.6 A along the channel direction. The periodic pore surface structure results from alternating hydrophilic and hydrophobic layers, composed of silica and benzene, respectively. We believe that this material is formed as a result of structure-directing interactions between the benzene-silica precursor molecules, and between the precursor molecules and the surfactants. We expect that other organosilicas and organo-metal oxides can be produced in a similar fashion, to yield a range of hierarchically ordered mesoporous solids with molecular-scale pore surface periodicity.

Structures of Pt-nanowires, synthesized in channels of silica mesoporous materials MCM-41, SBA-15 and MCM-48, were investigated by transmission electron microscopy. One dimensional (1D) Pt-nanowires were formed inside the channels of the MCM-41, and were single crystals with a length of several tens to several hundreds nanometers and a diameter of ca. 3 nm pt-nanowires synthesized in SBA-15 formed a new 3D-network following 3D-pore geometry of SBA-15; that is, the main 1D-channels are interconnected to each other through randomly distributed tunnels. These Pt-nanowires showed a well single crystalline. MCM-48 has two non-intersecting chiral channels, and Pt-networks were mostly formed in one of the two channels. Therefore the networks were also chiral; however, the chirality of Pt-networks remained to be determined. It was shown that all Pt-nanowires were formed following the channel geometries of silica mesoporous materials used.

The hyperbolic geometry of the pores in SBA-15 are drawn into a three-dimensional structure by small lateral pores, distributed in a random way, as shown in the picture, which interconnect the main channels. This construction was established by forming a "negative" of the structure with platinum precipitated in the channel and dissolving the SBA-15 material., (© 2001 WILEY-VCH Verlag GmbH, Weinheim, Fed. Rep. of Germany.)