101. Magnetorheological Finishing (MRF) of a Freeform Non-magnetic Work Material
- Author
-
Himanshu Agarwal and L. N. Pattanaik
- Subjects
Work (thermodynamics) ,Materials science ,Non magnetic ,Magnetorheological fluid ,Magnetorheological finishing ,Mechanical engineering ,Surface finish - Abstract
One of the newly developed methods for obtaining super-finished shiny surfaces for non-magnetic freeform jobs is magnetorheological finishing (MRF). MRF is an advanced finishing process in which the grinding force is controlled by magnetic field. The material removal in MRF is governed by the magnetorheological (MR) fluid which mainly consists of carbonyl iron (CI), abrasive particles, carrier fluids and additives. It is a precision-finishing process that can finish complicated geometries or difficult-to-approach regions. MRF process is capable of giving nanometre-scale surface finish. The process makes use of an MR fluid as a tool that acts as a flexible magnetic abrasive brush that provides finishing action. The relative motion between the finishing medium and the work can be obtained either by rotating the work, rotating the finishing medium or both. In the present paper, a set-up has been developed for MRF application using a pillar-drilling machine. Experiments were conducted to finish freeform jobs of copper alloy using the developed process. The effects of various process parameters, viz composition of the MR fluid, rotational speed of work and vessel containing MR fluid, mesh size of abrasives on surface finish, were explored.
- Published
- 2015