101. Surfactant-Assisted Synthesis of Mesoporous Alumina Showing Continuously Adjustable Pore Sizes
- Author
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Pedro Amorós, J. Alamo, Daniel Beltrán, Jamal El Haskouri, M. Dolores Marcos, Sagrario Mendioroz, Saúl Cabrera, and Aurelio Beltrán
- Subjects
Materials science ,Mechanical Engineering ,Nanotechnology ,Mesoporous silica ,Micelle ,law.invention ,Chemical engineering ,Pulmonary surfactant ,Mechanics of Materials ,law ,Selective adsorption ,General Materials Science ,Calcination ,Thermal stability ,Porosity ,Mesoporous material - Abstract
Porous materials displaying tailor-made pore sizes and shapes are particularly interesting in a great variety of real and potential applications where molecular recognition is needed, such as shape-selective catalysis, molecular sieving, and selective adsorption. Classically, apart from silica, materials most commonly used for catalysis and catalyst supports have been those based on high surface aluminas, owing to their thermal, chemical, and mechanical stability and their low cost. Earlier aluminas with high surface areas (~500 m/g) had been prepared using structure-directing agents. However, they were X-ray amorphous materials and their porosity was purely textural, characterized by wide pore size distributions. More recently, the discovery by researchers at Mobil of the M41S family of mesoporous silicas synthesized by using micellar aggregates as templates, has promoted considerable development in the synthesis of materials with uniform pores in the mesoporous range. However, in the case of mesoporous aluminum oxide, the usual strategies used in the synthesis of mesoporous silica have not always yielded satisfactory results and only a few papers have reported on surfactant-assisted synthesis of mesoporous alumina. Davis and co-workers have reported the preparation of aluminas with narrow pore size distributions by the use of anionic surfactants but their solids always have an approximately constant pore size (ca. 20 ) that cannot be tailored by changing the surfactant length. Conversely, Pinnavaia and co-workers report the use of neutral polyethylene oxides as directing agents for the synthesis of mesoporous solids for which both the d spacing and the pore diameters increase as the surfactant size does. In both cases, the synthetic pathway is based on typical procedures originally used for mesoporous silicas: the variation of the micelle diameter is achieved by increasing the surfactant chain length and/or addition of hydrophobic organic molecules. However, the scarcity and diversity of the reported results suggest that there is still a long way to go to obtain real control of the synthetic procedures for the preparation of mesoporous aluminas. In this context, we show that self-assembling processes leading to the formation of mesoporous aluminas can be controlled by adequately balancing such processes and the hydrolysis and condensation reactions occurring at the inorganic phase. This method has allowed us to isolate for the first time mesoporous aluminum oxides using cationic surfactants and, what is more important, to tune their pore size by the sole adjustment of the molar ratio of the reactants. Thermally stable aluminas with different pore diameters, henceforth denoted as ICMUV-1, were synthesized using CTABr (cetyltrimethylammonium bromide) as surfactantdirecting agent in a water/TEA (triethanolamine) medium. A constant 2/1 Al/CTABr molar ratio was always used, and the pore size adjustment was achieved by changing the Al (or surfactant)/water/TEA molar ratio. A typical synthetic procedure is as follows: 1) A solution containing 0.4 g (10 mmol) of NaOH in 2 mL of water was added to 40 mL of TEA and heated at 120 C for 5 min to evaporate the water. Over this solution, 10.9 mL (40 mmol) of Al sec-butoxide was slowly added with stirring. The resulting clear solution was then heated at 150 C for 10 min (solution I). 2) 7.28 g (20 mmol) of CTABr was dissolved in 40 mL of water at 60 C (solution II). 3) Solution I was slowly added, with vigorous stirring, to solution II at 60 C, and the mixture was allowed to age for 72 h to give a white suspension. The aged solid was then filtered, washed with ethanol, and dried at 30 C. Finally, the assynthesized mesostructured composite was calcined for 5 h at 500 C under air atmosphere to favor surfactant decomposition, and a mesoporous solid with a pore size of 33 was obtained. Solids with different pore sizes have been obtained by adjusting the Al (or surfactant)/water/TEA molar ratio in the range from 2/111/15 to 2/195/4 (see Table 1). In all cases, the samples have high thermal stability, as measured by the permanence of their X-ray diffraction peak after heating at 900 C.
- Published
- 1999
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