101. Second Stage Gas Turbine Blade Premature Replacement Investigation
- Author
-
Alaaeldin H. Mustafa, Hameed H. Badairy, and Ihsan Al-Taie
- Subjects
animal structures ,Turbine blade ,Chemistry ,Scanning electron microscope ,business.industry ,Mechanical Engineering ,food and beverages ,Mineralogy ,Turbojet ,Microstructure ,law.invention ,stomatognathic system ,Optical microscope ,Mechanics of Materials ,law ,Nondestructive testing ,General Materials Science ,Grain boundary ,Composite material ,Safety, Risk, Reliability and Quality ,business ,Environmental scanning electron microscope - Abstract
This article investigates the root causes of the premature failure and replacement of a set of second-stage turbine blades from a heavy industrial gas turbine engine. The investigations included dye-penetrant testing, optical microscopy, X-ray diffractometry (XRD), Environmental Scanning Electron Microscopy (ESEM), and energy dispersive X-ray spectroscopy (EDS) techniques. Moreover, the effect of heat treatment process on restoring the blade microstructure so that the properties were suitable for service was also explored. As a result of the investigation, the second-stage turbine blades premature failure was attributed to the grain boundary secondary phase precipitates. These precipitates were present in the “as-found” condition of the investigated blades.
- Published
- 2010