51. Influence of the axial radius of rigid arc-shaped rollers in 3D surface rolling
- Author
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Xintong Wang, Xiang Chang, Weifeng Yang, Yuwei Liu, and Mingzhe Li
- Subjects
Surface (mathematics) ,Materials science ,Computer simulation ,Mechanical Engineering ,Data compression ratio ,Radius ,Curvature ,Mechanics of Materials ,visual_art ,visual_art.visual_art_medium ,Development (differential geometry) ,Composite material ,Sheet metal ,Resultant force - Abstract
The research and development of flexible forming technology have a crucial role in the personalized production and manufacturing of three-dimensional (3D) surface sheet metal parts. Three-dimensional surface rolling with rigid arc-shaped rollers (TSRRAR), a new flexible forming technology, was investigated to effortlessly produce 3D surface parts. Numerical simulation and experimental analysis mainly include data at four values of the difference in axial radius of roller (−2, 2, 6 and 10 mm) to explore this technology’s forming ability. It was demonstrated that various shapes could be obtained only based on one group of rollers. The maximum resultant force decreased from 3.07 to 2.21 KN, and the required maximum compression rate from 4.22 to 2.48 % with the same longitudinal curvature radius (179 mm) to be obtained. Therefore, the forming difficulty can be reduced by selecting the difference in axial radius of roller.
- Published
- 2021
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