51. Application of theory of constraint to achieve optimal working station efficiency and forecasting with quadratic method in PT XYZ.
- Author
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Gozali, Lina, Daywin, Frans Jusuf, Sagitta, Jessica Novelia, and Doaly, Carla Olyvia
- Subjects
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MANUFACTURING processes , *BOTTLENECKS (Manufacturing) , *HUMAN resources departments , *PAPER mills , *RAW materials , *WORKFLOW - Abstract
A manufacturing system is a collection of equipment and human resources integrated to carry out the operation process into a quality finished product. With various activities in it making the production process one of the spearheads of creating a product in accordance with market needs, it is necessary to have a systematic, effective and efficient workflow to optimize the workstation at production time. PT XYZ manufactures carton boxes of various sizes. Cardboard paper as raw material is obtained from several other paper mill companies. PT XYZ has an imbalance of production efficiency which is a bottleneck (stacking) at the manual stitching workstation that is the carton box's union with the stapler. Based on the existing problems, this study aims to determine the process of producing carton boxes and identify workstations that experience bottlenecks. The estimate production demand and be careful to minimize congestion to optimize work efficiency at workstations in the production process and compare repair costs conducted. The data obtained will be predicted using quadratic forecasting to determine the shadow of future requests. The method used to minimize congestion and handle work efficiency at each workstation is Theory of Constraint (TOC). With the Theory of constraint method, the percentage of loads experiencing congestion is 105.89%. After the best choice is made by adding 1 operator to the connection process, the percentage of loads experiencing congestion is 70.59%. So, the bottleneck condition is solved, and production runs smoothly. [ABSTRACT FROM AUTHOR]
- Published
- 2023
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