51. Novel Additives to Improve Sintering Characteristics of Indian Chrome Ore Pellets.
- Author
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Singh, Veerendra, Sahu, Nilamadhaba, and Saha, Biswajit
- Subjects
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ANTHRACITE coal , *RICE hulls , *COKE (Coal product) , *GAS flow , *PLANT productivity , *CHARCOAL - Abstract
Refractoriness of chrome minerals imposes challenges during chrome ore pelletization process. This study is conducted to find suitable additives to improve chrome ore pelletization and pellet properties. Two types of additives (carbonaceous heating additives and binding fluxes) have been explored to improve pellet induration in pre-heating and elevated temperature zone of a shaft furnace. Ten different types of carbonaceous heating additives (rice husk powder, coke fines, anthracite coal, Indian coal, South African coal, Indonesian coal, graphite powder, carbon soot, pet coke, charcoal) were tested and found that rice husk powder and carbon soot are the most effective additives to improve pellet properties in the shaft furnace pre-heating zone. Rice husk dosing improves pellet strength by 31% (31.76 to 41.90 kgf) in the pre-heating zone which helps pellets to maintain their shape and size, this in terms improve the pellet bed permeability and gas flow during sintering. Seven diverse types of binding fluxes (Dolomite, Magnesium-chromite fines, Magnesium-carbon fines, MgCl2, Na3AlF6, MgO powder, and DRI-additive) were studied in the lab. Cryolite dosing between 0.25% to 2% in pellet mix improved pellet compressive strength by 190% (63 to184 kgf) and reduced pellet swelling by 30%. A pellet mix which contained 95% ore fines, 2% bentonite, 2% rice husk powder, 1% cryolite and 14% moisture has been identified as an optimized pellet mix for producing pellets with 197 kgf/pellet compressive strength. The pellets produced using optimized pellet mix also showed superior metallurgical properties during smelting reduction. It can improve the overall plant productivity economically. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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