51. Rapid high-quality 3D micro-machining by optimised efficient ultrashort laser ablation.
- Author
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Žemaitis, Andrius, Gaidys, Mantas, Gečys, Paulius, Račiukaitis, Gediminas, and Gedvilas, Mindaugas
- Subjects
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MICROMACHINING , *ULTRASHORT laser pulses , *LASER ablation , *METAL fabrication , *COPPER - Abstract
Highlights • The optimisation of laser ablation efficiency leads to the minimal surface roughness. • Laser ablation rate and efficiency depends on beam scanning speed and hatch distance. • Both-sided 3D objects can be fabricated by the help of the laser ablation. Abstract Solid-state lasers with pulse duration of 10 ps and radiation wavelength of 1064 nm were used to investigate the laser ablation efficiency dependence on processing parameters: laser fluence (pulse energy and beam spot size), beam scanning speed, pulse repetition rate, and scanned line (hatch) distance for the copper sample. Utilising a 40 W power laser, the highest ablation efficiency of 2.5 µm3/µJ and the ablation rate of 100 µm3/µs with the smallest surface roughness of 0.2 µm was obtained. Three-dimensional (3D) fabrication using a galvanometer scanner and layer-by-layer removal technique with optimal parameters defined for efficient ablation were demonstrated at a rate of 6 mm3/min. Combination of high material removal rate with excellent quality and complex 3D structure formation is in a high interest for mimicking bio-inspired surfaces, micro-mould fabrication and decorative applications. [ABSTRACT FROM AUTHOR]
- Published
- 2019
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