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The demand for high‐performance materials in thermoelectric (TE) technology has driven continuous efforts to enhance the performance of commercialized Bi2Te3‐based thermoelectric materials. Here, we report success in achieving significant performance improvements in n‐type Bi2Te2.8Se0.2S0.01 through the implementation of a hot extrusion manufacturing process. This tailored manufacturing process has yielded a desired microstructure characterized by grain growth and preferred orientations. The resulting enlarged grain‐based microstructure exhibits reduced dislocations and defects that originated from plastic deformation during extrusion and post annealing. As such, the charge carrier mobility is significantly enhanced, leading to an ultrahigh power factor of approximately 51 μW cm−1 K−2 at ambient temperature. Consequently, a maximum figure of merit (zT) of 1.12 is achieved at 348 K in the combination of extrusion and annealing procedures. Using the synthesized n‐type Bi2Te2.8Se0.2S0.01 material, full‐scale cooling modules have been fabricated. These modules demonstrate record cooling performance, with a maximum temperature difference (ΔT) of 73.9 K at a hot‐side temperature of 300 K and a maximum cooling power density of 2.2 W cm−2. The cooling performance of these TE devices surpasses that of commercially available devices, establishing their potential for next‐generation TE cooling applications. [ABSTRACT FROM AUTHOR]

The combination of smooth, continuous sound spectra produced by a sound source having no vibrating parts, a nanoscale thickness of a flexible active layer and the feasibility of creating large, conformal projectors provoke interest in thermoacoustic phenomena. However, at low frequencies, the sound pressure level (SPL) and the sound generation efficiency of an open carbon nanotube sheet (CNTS) is low. In addition, the nanoscale thickness of fragile heating elements, their high sensitivity to the environment and the high surface temperatures practical for thermoacoustic sound generation necessitate protective encapsulation of a freestanding CNTS in inert gases. Encapsulation provides the desired increase of sound pressure towards low frequencies. However, the protective enclosure restricts heat dissipation from the resistively heated CNTS and the interior of the encapsulated device. Here, the heat dissipation issue is addressed by short pulse excitations of the CNTS. An overall increase of energy conversion efficiency by more than four orders (from 10−5 to 0.1) and the SPL of 120 dB re 20 μPa @ 1 m in air and 170 dB re 1 μPa @ 1 m in water were demonstrated. The short pulse excitation provides a stable linear increase of output sound pressure with substantially increased input power density (>2.5 W cm−2). We provide an extensive experimental study of pulse excitations in different thermodynamic regimes for freestanding CNTSs with varying thermal inertias (single-walled and multiwalled with varying diameters and numbers of superimposed sheet layers) in vacuum and in air. The acoustical and geometrical parameters providing further enhancement of energy conversion efficiency are discussed. [ABSTRACT FROM AUTHOR]

Carbon nanotube (CNT) aerogel sheets produce smooth-spectra sound over a wide frequency range (1–105 Hz) by means of thermoacoustic (TA) sound generation. Protective encapsulation of CNT sheets in inert gases between rigid vibrating plates provides resonant features for the TA sound projector and attractive performance at needed low frequencies. Energy conversion efficiencies in air of 2% and 10% underwater, which can be enhanced by further increasing the modulation temperature. Using a developed method for accurate temperature measurements for the thin aerogel CNT sheets, heat dissipation processes, failure mechanisms, and associated power densities are investigated for encapsulated multilayered CNT TA heaters and related to the thermal diffusivity distance when sheet layers are separated. Resulting thermal management methods for high applied power are discussed and deployed to construct efficient and tunable underwater sound projector for operation at relatively low frequencies, 10 Hz–10 kHz. The optimal design of these TA projectors for high-power SONAR arrays is discussed. [ABSTRACT FROM AUTHOR]

Recently, bio-inspired shape memory alloy composite (BISMAC) actuators have been shown to mimic the deformation characteristics of natural jellyfish medusa. In this study, a constant cross-section BISMAC actuator was characterized in terms of bending deflection and force in conjunction with microscopy to understand its deformation mechanism. The actuator showed bending deflection of 111% with respect to the active length along with a blocking force of 0.061 N. The resulting energy density of the composite actuator was 4929 J m [?] 3 at an input voltage and current level of 12 V and 0.7 A, respectively. For a dry-state actuator, this performance is extremely high and represents an optimum combination of force and deflection. Experiments reveal that BISMAC's performance is related to the moment induced from tip attachment of the shape memory alloy (SMA) rather than to friction within the composite structure. A physics-based model of BISMAC structure is presented which shows that the actuator is highly sensitive to the distance between the SMA wire and the incompressible component. While SMA has both stress and strain limitations, the limiting factor in BISMAC actuators is dependent on separation distance. The limiting factor in BISMAC's suitability for mimicking the performance of medusa was experimentally found to be related to the maximum 4% strain of the SMA and not its force generation. [ABSTRACT FROM AUTHOR]

This study focuses on the synthesis and characterization of thick and thin film polypyrrole (PPy)-metal composite actuators for application as artificial muscles in facial robotics. The fabrication method consists of three steps based upon the approach proposed by Ding et al (2003 Synth. Met. 138 391-8): (i) winding the conductive spiral structure around the platinum (Pt) wire core, (ii) deposition of PPy film on the Pt wire core, and (iii) removal of the Pt wire core. This approach yielded good performance from the synthesized actuators, but was complex to implement due to the difficulty in implementing the third step. To overcome the problem of mechanical damage occurring during withdrawal of the Pt wire, the core was replaced with a dispensable gold coated polylactide fiber that could be etched at the end of deposition step. Experimental results indicate that thin film actuators perform better in terms of response time and blocking force. A unique muscle-like structure with smoothly varying cross-section was grown by combining layer by layer deposition with changes in position and orientation of the counter electrode in reference to the working electrode. [ABSTRACT FROM AUTHOR]

Composite stripe and zigzag actuators consisting of a sandwich polypyrrole (PPy)/polyvinylidene difluoride (PVDF)/PPy structure were synthesized using potentiodynamic film growth on gold electrodes. The synthesis was done from an aqueous solution containing tetrabutylammonium perchlorate and pyrrole by polymerization at room temperature. The actuator displacement was modeled using finite element simulations. For depositing thin PPy films and thereby minimizing the response time, experimental optimization of the deposition conditions was performed. The number of current-potential (potentiodynamic) growth cycles and the thickness of the deposited PPy film were highly correlated in the initial stages of polymer film growth. The actuation response measurements indicate that the zigzag shaped actuators provide promising properties to develop artificial muscle. [ABSTRACT FROM AUTHOR]