301. Printing depth modeling, printing process quantification and quick-decision of printing parameters in micro-vat polymerization.
- Author
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Wang, Yue, Wang, Yancheng, Mao, Chenhao, and Mei, Deqing
- Subjects
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FOURIER transform infrared spectroscopy , *BIOPRINTING , *CORRECTION factors , *PHOTOCHEMICAL curing , *THRESHOLD energy , *PHOSPHORIMETRY - Abstract
[Display omitted] • A curing depth prediction model based on Jacob's working curve was established. • Correction factor n was introduced to correct critical curing energy. • Printing process was quantitatively monitored through the degree of conversion of functional group and photopolymer opto-rheological properties. • A method for quick-selection of printing parameters was proposed and verified, and the final printing accuracy reached 12 μm. Vat photopolymerization is a widely employed additive manufacturing (AM) technique that commonly applying a digital light processing (DLP) light engine to provide a patterned light source. Notably, printing extreme-size structures is challenging, and the selection of printing parameters was currently highly reliant on repeatable trial-and-error experiments. In this work, a theoretical model for curing depth prediction was established by observing the effect of light intensity. A correction factor n was introduced to optimize the relationship among the critical curing energy, exposure time, and light intensity. Forming experiments verified the accuracy of the proposed theoretical curing depth prediction model, and a correction factor n equal to 0.75 was obtained. Optical rheological characterization experiments and Fourier transform infrared spectroscopy (FTIR) supported the quantitative characterization of the DLP printing process while revealing a stepwise transition during photocuring. Finally, a guidance for quick selection of the optimal curing time for 3D structure was obtained and applied to the high-precision microstructure printing process. High-fidelity microneedle arrays with 12 μm details were printed. This method of rapid selection of printing parameters and printing microstructures with high-precision details can potentially be used in the field of 3D bioprinting. [ABSTRACT FROM AUTHOR]
- Published
- 2023
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