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The purpose of this study was to determine whether the chemical compositions of Alnico alloys had any effects on the electrical discharge machining (EDM) performance and the surface finish. This article compares the behavior of three different Alnico alloys in electrical discharge machining. The experiments were conducted under different conditions using a BP93L EDM machine (ZAP BP, Końskie, Poland), applying an additional rotary motion to the electrode. A Box–Behnken experimental design was employed to analyze the influence of three factors, i.e., the spark current, the pulse-on time, and the pulse-off time, at three levels for three Alnico alloys. The material removal rate (MRR) was calculated for the different process parameters. After the EDM, the surface roughness was studied using a Talysurf CCI Lite non-contact profiler (Taylor–Hobson, Leicester, UK). The next step of the experiments involved preparing metallographic specimens to be observed by means of scanning electron microscopy (SEM) and optical microscopy (OM). Measurements of the nanohardness were also performed. The experimental data were then analyzed using Statistica software version 10 (64-bit) to determine and graphically represent the relationships between the input and output parameters for the three Alnico alloys. The chemical compositions of the Alnico alloys affected the thickness of the white layer (higher cobalt content, lower white layer thickness) and the material removal rate. The higher the cobalt content, the thinner the white layer and the lower the material removal efficiency. Moreover, the cobalt content in Alnico alloys influenced the shape of the precipitates; these ranged from spheroidal (13% Co) to mix-shaped (21.3% Co) to flake-shaped (32.2%). The hardness of the resulting white layer was 874 HV at10 mN. [ABSTRACT FROM AUTHOR]

The paper presents the results of analysis of surface roughness parameters in the Krosno Sandstones of Mucharz, southern Poland. It was aimed at determining whether these parameters are influenced by structural features (mainly the laminar distribution of mineral components and directional distribution of non-isometric grains) and fracture processes. The tests applied in the analysis enabled us to determine and describe the primary statistical parameters used in the quantitative description of surface roughness, as well as specify the usefulness of contact profilometry as a method of visualizing spatial differentiation of fracture processes in rocks. These aims were achieved by selecting a model material (Krosno Sandstones from the Górka-Mucharz Quarry) and an appropriate research methodology. The schedule of laboratory analyses included: identification analyses connected with non-destructive ultrasonic tests, aimed at the preliminary determination of rock anisotropy, strength point load tests (cleaved surfaces were obtained due to destruction of rock samples), microscopic analysis (observation of thin sections in order to determine the mechanism of inducing fracture processes) and a test method of measuring surface roughness (two- and three-dimensional diagrams, topographic and contour maps, and statistical parameters of surface roughness). The highest values of roughness indicators were achieved for surfaces formed under the influence of intragranular fracture processes (cracks propagating directly through grains). This is related to the structural features of the Krosno Sandstones (distribution of lamination and bedding). [ABSTRACT FROM AUTHOR]

Objectives: To test the impact of polishing strategies on zirconia properties., Materials and Methods: One hundred eight zirconia specimens were divided into nine groups (n = 12/group). Seven groups were polished in the white-stage with either (1) a felt wheel (FW), (2) a felt wheel combined with a polishing paste (FWP), (3) a goat hair brush (GB), (4) a goat hair brush combined with a polishing paste (GBP), (5) a green-state finishing kit (FK), (6) a universal polisher (UP), or (7) with SiC polishing paper (PP), and sintered. Thereafter, the seven groups were divided into two subgroups each and polished using (1) a fine polisher (one-step, n = 6) or (2) a rough and fine polisher (two-steps, n = 6). The positive control group (polish-lab-kit, PLK) was sintered and polished in two-steps. The no polished group (NP) acted as negative control group. Translucency (T%) was measured after white-stage polishing and sintering, and after sintered-stage polishing. Surface free energy (SFE), surface roughness (SR), and flexural strength (FS) were determined. Data were analyzed using one-way ANOVA with Tukey-B post-hoc, t test, and Wilcoxon-test (p < 0.05)., Results: FWP, GB, FK, UP, and PP presented decreased T% after one-step, while FWP, GB, GBP, FK, and UP presented decreased T% following two-steps polishing. FW showed the highest T% after white-stage, one-, and two-steps polishing. PP presented the lowest SFE. Two-steps polishing resulted in a lower SR for FW, FWP, GB, FK, UP, and PP and increased FS in all groups., Conclusions: White-stage polishing improved zirconia properties. Two-steps polishing in the sintered stage, especially when combined with a polishing paste, can decrease SR and increase T% and FS., Clinical Relevance: With polishing in the sintered-stage impairing the polishing material and being time consuming, alternatives such as white-stage polishing should be investigated.