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The relationships between stock recalescence time/distance and process variables, such as exit thickness, reduction, rolling speed, work roll diameter and slab–roll heat transfer coefficient during hot strip rolling, have been established. The behaviour of the temperature gradient was analysed and used to estimate the slab and transfer bar mean temperatures from measured surface temperature in three hot strip mills located in northeast México. It was found that the recalescence critical variables, in order of importance in minimising temperature measurement variation, are slab–roll heat transfer coefficient, reduction, exit thickness and roll speed. [ABSTRACT FROM AUTHOR]