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Pineapple production around the world creates large amounts of wasted organic residue, mainly in the form of pineapple leaves. Current management practices consist of in situ decomposition or in situ burning, both of which cause the proliferation of flies and air pollution, respectively. The research conducted aims to develop a utilization process for this residue. Considering that pineapple leaves are rich in carbohydrates and other nutrients, a simple biological process involving a two-step procedure for juice production and ethanol fermentation has been developed to convert the leaves into renewable fuel and spent yeasts for animal feed. The liquid fraction extracted from the leaves is used as the nutrients to culture yeast, Kluyveromyces marxianus, for ethanol and yeast protein production. In Costa Rica, one of the major pineapple-producing countries in the world, the studied process can produce 92,708 and 64,859 tons of bioethanol and spent yeast per year, respectively, from its 44,500 hectares of pineapple plantation. This techno-economic analysis indicates that a regional biorefinery with the capacity to produce 50,000 metric tons per year of ethanol could have a short payback period of 4.72 years. The life cycle analysis further demonstrates the advantages of the studied biorefining concept over the current practice of open burning. [ABSTRACT FROM AUTHOR]

Pineapple, Ananas comosus, is one of the most important cash crops in Costa Rica with more than 44,500 ha of plantation. The pineapple industry contributes approximately 1.7% of the gross domestic product (GDP) of Costa Rica. Pineapple cultivation generates a large amount of plant residues (250 metric tons per hectare of wet plant residues mainly leaves). Current practices of the field residue handing include direct burning, in situ decomposition and removal of residue before planting, which are neither economically sound nor environmentally friendly. New approaches are urgently needed to utilize the residues and improve sustainability of pineapple production in Costa Rica. This study developed a simple, efficient process to convert the pineapple plant leaves into bioethanol, spent yeast proteins, and fibrous material (pulp). The residue was first treated by a mechanical extruder to generate juice and fibrous material. The juice was fermented by a yeast, Kluyveromyces marxianus , to produce ethanol and spent yeast proteins. Under the selected process conditions, the plant leaves (125 tons fresh weight per year) from 1 ha can generate 2.1 tons of bio-ethanol, 1.55 tons of spent yeast biomass, and 11.65 tons of dry fibrous material. The mass and energy balance analysis concluded that using the studied process, the pineapple plant leaves from 44,500 ha of pineapple plantation in Costa Rica can produce 93,043, 68,975, and 518,425 tons of bioethanol, spent yeast, and fibrous material per year, respectively. The amount of bioethanol is able to replace approximately 8.51% of transportation fossil fuel consumption in Costa Rica. • Pineapple leaves were extruded to produce juice and fibrous material. • The juice was fermented by a thermophilic yeast, Kluyveromyces marxianus , to produce ethanol and spent yeast protein. • The annual production of ethanol, spent yeast and fibrous pulp was 93,043 tons, 68,975 tons and 518,425 tons, respectively. • The energy balance analysis further demonstrated a positive net energy output of 216 GJ including 112 GJ biofuel. [ABSTRACT FROM AUTHOR]