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This paper proposes comparison and visualization techniques to carry out parameter studies for the special application area of dimensional measurement using 3D X-ray computed tomography (3DCT). A dataset series is generated by scanning a specimen multiple times by varying parameters of an industrial 3DCT device. A high-resolution series is explored using our planar-reformatting-based visualization system. We present a novel multi-image view and an edge explorer for comparing and visualizing gray values and edges of several datasets simultaneously. Visualization results and quantitative data are displayed side by side. Our technique is scalable and generic. It can be effective in various application areas like parameter studies of imaging modalities and dataset artifact detection. For fast data retrieval and convenient usability, we use bricking of the datasets and efficient data structures. We evaluate the applicability of the proposed techniques in collaboration with our company partners. [ABSTRACT FROM AUTHOR]

This paper describes a novel method for creating surface models of multi-material components using dual energy computed tomography (DECT). The application scenario is metrology and dimensional measurement in industrial high resolution 3D x-ray computed tomography (3DCT). Based on the dual source / dual exposure technology this method employs 3DCT scans of a high precision micro-focus and a high energy macro-focus x-ray source. The presented work makes use of the advantages of dual x-ray exposure technology in order to facilitate dimensional measurements of multi-material components with high density material within low density material. We propose a work flow which uses image fusion and local surface extraction techniques: a prefiltering step reduces noise inherent in the data. For image fusion the datasets have to be registered. In the fusion step the benefits of both scans are combined. The structure of the specimen is taken from the low precision, blurry, high energy dataset while the sharp edges are adopted and fused into the resulting image from the high precision, crisp, low energy dataset. In the final step a reliable surface model is extracted from the fused dataset using a local adaptive technique. The major contribution of this paper is the development of a specific workflow for dimensional measurements of multi-material industrial components, which takes two x-ray CT datasets with complementary strengths and weaknesses into account. The performance of the workflow is discussed using a test specimen as well as two real world industrial parts. As result, a significant improvement in overall measurement precision, surface geometry and mean deviation to reference measurement compared to single exposure scans was facilitated. [ABSTRACT FROM AUTHOR]

Multi-material components, which contain metal parts surrounded by plastic materials, are highly interesting for inspection using industrial 3D X-ray computed tomography (3DXCT). Examples of this application scenario are connectors or housings with metal inlays in the electronic or automotive industry. A major problem of this type of components is the presence of metal, which causes streaking artifacts and distorts the surrounding media in the reconstructed volume. Streaking artifacts and dark-band artifacts around metal components significantly influence the material characterization (especially for the plastic components). In specific cases these artifacts even prevent a further analysis. Due to the nature and the different characteristics of artifacts, the development of an efficient artifact-reduction technique in reconstruction-space is rather complicated. In this paper we present a projection-space pipeline for metal-artifacts reduction. The proposed technique first segments the metal in the spatial domain of the reconstructed volume in order to separate it from the other materials. Then metal parts are forward-projected on the set of projections in a way that metal-projection regions are treated as voids. Subsequently the voids, which are left by the removed metal, are interpolated in the 2D projections. Finally, the metal is inserted back into the reconstructed 3D volume during the fusion stage. We present a visual analysis tool, allowing for interactive parameter estimation of the metal segmentation. The results of the proposed artifact-reduction technique are demonstrated on a test part as well as on real world components. For these specimens we achieve a significant reduction of metal artifacts, allowing an enhanced material characterization. [ABSTRACT FROM AUTHOR]